Industrial Spray Cleaning Equipment For Metal Stamping Parts With Batch Processing Drying Auto Industry
Price:
$100,00 to $30,000
MOQ:
1 set
Delivery Time:
50 days
Brand:
Hongshun
Product Description
Industrial Spray Cleaning Equipment for Metal Stamping Parts
Automated batch processing spray cleaning line with integrated drying system designed specifically for the automotive industry, efficiently removing stamping oil and debris from metal components.
System Overview
This industrial spray cleaning line features batch processing capability with 110bar high-pressure spray cleaning. The automated system reduces labor requirements by 50%, while the integrated 60℃ dryer prepares parts for subsequent painting processes. Specifically designed for automotive industry applications including body panels and brackets.
Cleaning Performance Standards
- Total residue weight ≤ 4.5mg
- Metal particle diameter ≤ 600μm
- Non-metallic particle diameter ≤ 1800μm
- Fiber length ≤ 4000μm
- No surface watermarks after cleaning (with pure water system)
- Complete drying including blind holes
Process Flow
Manual feeding → Ultrasonic cleaning → Fixed-point spraying → Air cutting → Fixed-point spraying → Mobile spraying → Mobile air cutting → Fixed-point air cutting → Vacuum drying → Cooling section → Automatic unloading (truss manipulator) → Full inspection and packaging
Spray Rinse System Configuration
| Component | Specifications |
|---|---|
| Structure |
• Custom spray pipes configured to workpiece shape • Stainless steel frame construction • Emergency stop buttons at both ends and center • Observation and maintenance windows at each station • Pneumatic isolation doors between chambers • Sloped funnel bottom for efficient drainage |
| Spray System |
• Spray pipes: SUS304, Φ27 with pressure display • Fan nozzles: SUS304, positioned for optimal coverage • Immersion pump set with adjustable pressure up to 8Bar • Stainless steel bag filter: 20μm filtration accuracy |
| Reservoir |
• Volume designed for spray flow requirements • 10mm thermal insulation cotton • 2.5mm SUS304 construction • Low liquid level sensor and height markers • Separation chamber for oil and impurities |
| Heating System |
• Built-in SUS304 heating rod: 2×6KW = 12KW total • Heats from room temperature to 40℃ in 30 minutes • Digital display thermostat: ±5℃ control accuracy |
Filtration Process
Multi-stage filtration system: Spray water return → Tray-type stainless steel coarse filter (dual-layer coarse/fine) → Pump inlet filter → Bag filter (10μm) → Spray pipe distribution
Custom Technical Solutions
For complete technical specifications and customized design solutions based on your specific product requirements and factory layout, please contact our engineering team.
Manufacturer Profile
Dongguan Hongshun Automation Equipment Co., Ltd. is a professional manufacturer of high-precision surface treatment equipment located in Dongguan City. We specialize in comprehensive surface treatment solutions including ultrasonic cleaning equipment, vacuum hydrocarbon cleaning machines, high-pressure spray cleaning machines, spraying lines, passivation acid washing equipment, anodizing equipment, electroplating equipment, industrial pure water systems, water reclamation equipment, tunnel drying furnaces, and supporting equipment.
Our integrated approach combines independent R&D, manufacturing, installation, training, and after-sales service with a complete quality management system and strong technical capabilities.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang