Fully Auto Hydrocarbon Cleaning Machine Vacuum Hydrocarbon Line For Dies Molds
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
35 days
Brand:
Hongshun
Product Description
Fully Auto Hydrocarbon Cleaning Machine Vacuum Hydrocarbon Line For Dies Molds
This fully automated vacuum hydrocarbon line provides high precision cleaning for dies and molds, essential for maintaining superior production quality. The sealed vacuum system utilizes specialized hydrocarbons to effectively dissolve mold release agents, resin residues, and carbon deposits from intricate mold cavities, vents, and parting lines—areas typically missed by manual cleaning methods.
Enhanced with ultrasonic technology (28-40kHz) and multi-stage rinsing capabilities, the system achieves micron-level cleanliness, ensuring mold surfaces remain completely blemish-free for consistent part reproduction. The integrated vacuum drying stage efficiently eliminates moisture within 6 minutes, effectively preventing mold corrosion.
With automated loading and PLC control systems, the machine processes 10-15 molds per hour, making it suitable for injection, stamping, and die-casting tools. The 95% solvent recovery system significantly reduces operational costs, while the gentle cleaning process preserves mold integrity. This solution is ideal for tooling shops requiring reliable, precision cleaning to extend mold lifespan and minimize production downtime.
Operation Process and Cleaning Procedure
| Order Number | Process Name | Washing Method | Clean Medium | Cleaning Conditions | Time Settings | Remarks |
|---|---|---|---|---|---|---|
| 1 | Put the parts into the washing basket | / | / | / | / | Manipulator |
| 2 | The basket into the device | / | / | / | / | Automatic |
| 3 | 1# Atmospheric degassing cleaning | Degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 4 | 2# Atmospheric degassing cleaning | Vacuum degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 5 | 3# Atmospheric degassing cleaning | Vacuum degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 6 | 4# vacuum drying | Steam bath and drying | Hydrocarbon vapors | 90~100℃ | Less than 5 minutes | Automatic |
| 7 | 5# vacuum drying | Steam bath and drying | Hydrocarbon vapors | 90~100℃ | Less than 5 minutes | Automatic |
| 8 | Unloading basket from equipment | / | / | / | / | Automatic |
| 9 | Taken the parts out of the washing basket | / | / | / | / | Manipulator |
For a complete technical solution of Vacuum Hydrocarbon Line, please contact us. We will customize the design based on your product technical requirements and factory layout.
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Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang