Fully Automatic Hydrocarbon Cleaning System Vacuum Hydrocarbon Cleaner 50kHz For Valves Fast Cycle
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
35 days
Brand:
Hongshun
Product Description
Fully Automatic Hydrocarbon Cleaning System Vacuum Hydrocarbon Cleaner 50kHz For Valves Fast Cycle
This fully automatic hydrocarbon cleaner vacuum system is engineered specifically for valve cleaning applications, delivering exceptional fast-cycle efficiency. The advanced 3-stage process—ultrasonic washing, vacuum rinsing, and drying—effectively removes hydraulic oil, scale, and debris from valve bodies, seats, and ports in just 8 minutes, achieving 40% faster processing than standard cleaning systems.
The sealed vacuum chamber ensures hydrocarbon solvents penetrate even the tightest valve crevices, while adjustable pressure settings (0.5-2 bar) accommodate various valve materials including brass, steel, and plastic. With a 96% solvent recovery rate, the system significantly reduces operational costs, and PLC-controlled automation enables throughput exceeding 200 valves per hour.
Post-cleaning vacuum drying eliminates moisture in just 2 minutes, preventing internal corrosion and ensuring valve integrity. As one European valve manufacturer reported, "It reduced our cleaning time by half while boosting valve seal precision." Another client noted, "The fast cycle let us scale production by 30% without quality drops." This system is ideal for manufacturers requiring rapid, consistent cleaning to meet production deadlines without compromising performance quality.
Operation Steps and Cleaning Process
| Order Number | Process Name | Washing Method | Cleaning Medium | Cleaning Conditions | Time Settings | Remarks |
|---|---|---|---|---|---|---|
| 1 | Put the parts into the washing basket | / | / | / | / | Manipulator |
| 2 | The basket into the device | / | / | / | / | Automatic |
| 3 | 1# Atmospheric degassing cleaning | Degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 4 | 2# Atmospheric degassing cleaning | Vacuum degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 5 | 3# Atmospheric degassing cleaning | Vacuum degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 6 | 4# vacuum drying | Steam bath and drying | Hydrocarbon vapors | 90~100℃ | Less than 5 minutes | Automatic |
| 7 | 5# vacuum drying | Steam bath and drying | Hydrocarbon vapors | 90~100℃ | Less than 5 minutes | Automatic |
| 8 | Unloading basket from equipment | / | / | / | / | Automatic |
| 9 | Taken the parts out of the washing basket | / | / | / | / | Manipulator |
For a complete technical solution of Vacuum Hydrocarbon Line, please contact us. We will customize the design based on your product technical requirements and factory layout.
Our Typical Customers
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang