Easy Control Hydrocarbon Dry Cleaning Machine Corrosion Protection for Automotive Parts
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
35 days
Brand:
Hongshun
Product Description
Easy Control Hydrocarbon Dry Cleaning Machine Corrosion Protection for Automotive Parts
Vacuum Ultrasonic Hydrocarbon Cleaning Line for Die-casting Industry
This specialized vacuum ultrasonic hydrocarbon cleaning line is engineered specifically for the die-casting industry, effectively removing oil, release agents, and oxide residues from aluminum, zinc, and magnesium die-castings. The system utilizes 28-40kHz ultrasonic waves that penetrate porous surfaces and intricate cavities, while hydrocarbon solvents dissolve stubborn contaminants without compromising delicate part structures.
The sealed vacuum system enhances cleaning efficiency and is complemented by multi-stage rinsing to achieve 99.9% cleanliness levels, which is critical for post-casting processing. With automated part handling capabilities, the system processes 300-500 pieces per hour, seamlessly integrating into high-volume die-casting production lines.
A leading automotive die-casting manufacturer reported: "It reduced rework by 40% and significantly improved part quality." The system features 95% solvent recovery and rapid vacuum drying (5 minutes), effectively reducing operational costs while preventing white rust formation. This solution is ideal for die-casting manufacturers requiring reliable, industry-specific cleaning systems.
Operation Process: Vacuum Ultrasonic Hydrocarbon Cleaning Line
| Order Number | Process Name | Washing Method | Cleaning Medium | Cleaning Conditions | Time Settings | Remarks |
|---|---|---|---|---|---|---|
| 1 | Put the parts into the washing basket | / | / | / | / | Manipulator |
| 2 | The basket into the device | / | / | / | / | Automatic |
| 3 | 1# Atmospheric degassing cleaning | Degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 4 | 2# Atmospheric degassing cleaning | Vacuum degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 5 | 3# Atmospheric degassing cleaning | Vacuum degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 6 | 4# vacuum drying | Steam bath and drying | Hydrocarbon vapors | 90~100℃ | Less than 5 minutes | Automatic |
| 7 | 5# vacuum drying | Steam bath and drying | Hydrocarbon vapors | 90~100℃ | Less than 5 minutes | Automatic |
| 8 | Unloading basket from equipment | / | / | / | / | Automatic |
| 9 | Taken the parts out of the washing basket | / | / | / | / | Manipulator |
For a complete technical solution of the Vacuum Ultrasonic Hydrocarbon Cleaning Line, please contact us. We will customize the design based on your product technical requirements and factory layout.
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Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang