Compact Automatic Ultrasonic Cleaner Stamping Industry Surface Treatment Line
Price:
$20,000 to $50,000
MOQ:
1 set
Delivery Time:
35 days
Brand:
Hongshun
Product Description
Compact Automatic Ultrasonic Cleaner for Stamping Industry Surface Treatment
This specialized vacuum ultrasonic hydrocarbon cleaning line is engineered specifically for stamping factories to significantly increase operational efficiency. It effectively removes stamping oil, metal shavings, and coolant residues from stamped components including automotive panels, hardware, and precision parts using advanced 28-40kHz ultrasonic technology and hydrocarbon solvents.
Advanced Cleaning Performance
The sealed vacuum system enhances cleaning penetration, achieving 99.8% cleanliness in hard-to-reach areas. Equipped with automated conveyor loading, the system processes 500-700 parts per hour, operating 30% faster than conventional cleaning systems. A leading stamping manufacturer reported: "It reduced cleaning time by 35% and boosted overall production efficiency."
Operational Efficiency & Sustainability
With 96% solvent recovery and rapid vacuum drying (4 minutes), this system significantly reduces operational costs. The compact design integrates seamlessly into existing stamping lines, making it ideal for factories seeking to enhance productivity without compromising cleaning quality. The system adheres to strict environmental standards, minimizing volatile organic compound emissions while maintaining superior cleaning performance.
Cleaning Process Overview
| Step | Process Name | Washing Method | Cleaning Medium | Cleaning Conditions | Time Settings | Remarks |
|---|---|---|---|---|---|---|
| 1 | Put parts into washing basket | / | / | / | / | Manipulator |
| 2 | Basket into device | / | / | / | / | Automatic |
| 3 | 1# Atmospheric degassing cleaning | Degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 4 | 2# Atmospheric degassing cleaning | Vacuum degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 5 | 3# Atmospheric degassing cleaning | Vacuum degassing + ultrasonic (40KHz 1800W) | Hydrocarbon solvents | Room temperature ~50℃ | Less than 5 minutes | Automatic |
| 6 | 4# Vacuum drying | Steam bath and drying | Hydrocarbon vapors | 90~100℃ | Less than 5 minutes | Automatic |
| 7 | 5# Vacuum drying | Steam bath and drying | Hydrocarbon vapors | 90~100℃ | Less than 5 minutes | Automatic |
| 8 | Unloading basket from equipment | / | / | / | / | Automatic |
| 9 | Take parts out of washing basket | / | / | / | / | Manipulator |
For a complete technical solution for the Vacuum Ultrasonic Hydrocarbon Cleaning Line, please contact us. We will customize the design based on your product technical requirements and factory layout.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Hongshun Automation Equipment Co., Ltd.
Location
Building 1, No. 13, Sanheng Road, Lianhu South, Tangxia Town, Dongguan City
Contact Person
Jesse Tang