Vacuum-Assisted Hydrocarbon Cleaner Machine Improves Cleaning Blind Spots
Our Vacuum-Assisted Hydrocarbon Cleaner Machine is engineered to solve two key pain points in precision part cleaning: minimizing oxidation and eliminating blind-spot contaminants. This makes it ideal for components like aerospace fasteners, automotive gears, and electronic connectors.
The vacuum environment is its core advantage: by removing oxygen from the cleaning chamber, it drastically reduces oxidation on metal parts (critical for preventing rust or surface degradation), especially for sensitive alloys. Simultaneously, the vacuum enhances hydrocarbon solvent penetration, forcing it into tiny blind holes, thread grooves, and crevices that traditional cleaning methods miss—ensuring complete removal of grease, oil, and metal shavings.
It also integrates a solvent regeneration system (recovering 95% of solvent) to cut costs and an adjustable vacuum level (50-500 mbar) for different part materials. With intuitive controls and compliance with industrial safety standards, it suits aerospace, automotive, and electronics sectors. For manufacturers needing thorough, oxidation-free cleaning, this machine delivers consistent, high-quality results.
| Customized Feature | Aerospace Industry (Fasteners, Engine Parts) | Automotive Industry (Gears, Brake Calipers) | Electronics Industry (Connectors, Circuit Boards) |
|---|---|---|---|
| Vacuum Level Adjustment | 50-100 mbar (deep vacuum for alloy oxidation prevention) | 150-250 mbar (balanced for grease removal & cost) | 300-500 mbar (gentle to avoid damaging delicate components) |
| Cleaning Cycle Design | 15-20 mins (extended for aerospace-grade residue removal) | 5-10 mins (fast for mass-production efficiency) | 10-15 mins (slow to protect microcircuits) |
| Material Compatibility | Anti-corrosion chamber (for titanium, aluminum alloys) | Heat-resistant components (for high-temperature parts) | Anti-static interior (prevents electrostatic damage) |
| Post-Cleaning Drying | Low-temperature vacuum drying (60-70℃, no alloy warping) | Rapid hot-air assist (80-90℃, boosts throughput) | Ultra-low humidity drying (≤30% RH, no moisture damage) |
| Special Add-Ons | Particle filtration system (meets aerospace ISO 16232) | Oil separation module (for heavy gear oil) | Solvent purity monitor (avoids circuit contamination) |
| Order Number | Name | Wastage | Remarks |
|---|---|---|---|
| 1 | Hydrocarbons | Add as required | Depends on the amount of cleaning |
| 2 | Filter cotton core | About 12 per month | Replace as required |
| 3 | Heat medium oil | 100L/2500 hours | Replace every 2500 hours of work |
| 4 | Vacuum pump lubricating oil | 0.2L/200 hours | Check and add every 200 hours of work |
| 5 | Power consumption | About 30kw/hour | Average value |
| 6 | Compressed air | 400 NL/min | Drive use (cylinder, pneumatic valve) |
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