JCC TPU Film Used for Manufacturing Automotive Ventilated Seats
JCC TPU film plays a critical role in the manufacturing of modern automotive ventilated seats, serving as a key functional layer that combines breathability with durability. Specifically engineered for this application, the film is laminated onto the seat foam or fabric to act as a protective barrier. Its primary function is to allow air to circulate efficiently through the seat's ventilation system—ensuring passenger comfort by reducing heat and moisture buildup—while simultaneously blocking the ingress of dust, liquids, and general wear. This JCC material maintains its structural integrity under the extreme temperatures and constant pressure fluctuations common in vehicles, ensuring that the ventilation performance remains consistent over the lifespan of the seat.
| Item | Range |
|---|---|
| Appearance | Nature color adhesive film |
| Hardness (Shore A) | 90 |
| Density (g/cm³) | 1.1-1.12 |
| Elongation at break (%) | >550 |
| Tensile strength (Mpa) | >30 |
| Tear strength (N/mm) | >100 |
| Melting range (°C) | 190~200 |
| Burning speed (mm/min) | <80 |
- Bonding layers within ventilated seat cushions and backrests
- Laminating air duct fabrics to foam layers
- Enhancing airflow performance by securely integrating air channel structures
Features
- Breathability:
The TPU film is engineered to allow air circulation, which is crucial for automotive ventilated seats. It facilitates effective airflow, ensuring that the seats remain cool and comfortable for passengers. - Durability:
TPU (Thermoplastic Polyurethane) offers high abrasion resistance and excellent durability. It can withstand the constant stress of sitting, bending, and flexing without tearing or degrading, which is vital for automotive seating applications. - Temperature Resistance:
TPU films can maintain their properties in a wide temperature range. This feature ensures that the material performs well in various climates, from hot to cold, without losing flexibility or functionality. - Chemical Resistance:
TPU is resistant to oils, greases, and various automotive chemicals, ensuring that the material won’t degrade or discolor over time due to exposure to such substances. - Flexibility and Conformability:
The film is highly flexible, allowing it to conform easily to the contours of the seat while maintaining structural integrity. This makes it ideal for applications where the material needs to maintain both form and function. - Environmental Sustainability:
TPU is a more environmentally friendly option compared to some other plastics. It is recyclable and has a lower environmental impact, which appeals to manufacturers aiming for sustainable production.
Advantages
- Improved Comfort:
TPU film enables better air circulation within the seats, contributing to improved passenger comfort, especially on long drives. It prevents excessive heat buildup, offering a more pleasant seating experience. - Enhanced Seat Performance:
The film’s ability to allow for better ventilation improves the overall functionality of the automotive seat, helping to regulate the temperature and humidity, and preventing discomfort caused by sweating. - Longer Service Life:
Thanks to its durability, the TPU film ensures a longer lifespan for automotive ventilated seats. It resists wear and tear, maintaining its structural and functional properties even after prolonged use. - Customization and Versatility:
TPU films can be easily tailored to meet specific requirements in terms of thickness, texture, and air permeability. This versatility allows automotive manufacturers to customize the material to meet the needs of different vehicle models and seat designs. - Enhanced Aesthetic Quality:
TPU films have a smooth and aesthetically pleasing finish. They can be integrated seamlessly into the design of the seat, enhancing the overall look and feel of the vehicle's interior. - Cost-Effective Solution:
While TPU is a high-performance material, it offers a cost-effective solution compared to other more expensive alternatives. This makes it a practical choice for large-scale automotive production. - Noise Reduction:
The TPU film also helps in reducing seat noise and vibration, contributing to a quieter and more enjoyable ride for passengers.
- Please pay attention to the cleanliness of the interface surface during use.
- For product safety information, please refer to MSDS.
Applied by high frequency welding.
This JCC TPU hot melt adhesive film is suitable for bonding a wide range of materials commonly used in automotive seat ventilation systems, including genuine leather, synthetic leather, foam, non-woven fabric, spacer mesh fabric, and TPU film. It offers excellent compatibility and strong adhesion.
It is polyether based.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.