Production Line Using Rail Handing Trolley Material Transfer Equipment
 
Product Description

Introduction of Material Transfer Equipment

Our line of Material Transfer Equipment is designed to accommodate the needs of a wide range of industries such as steel, aluminum, automotive, stamping, heavy manufacturing and several others. These units are designed to operate on floor mounted rails and are used to transport heavy materials across crane bays or in areas not serviced by an overhead crane.

 
Application

Application of Material Transfer Equipment

The trailing cable powered Heavy Duty Material Transfer Equipment is mainly applied in assembly line (ring production line,  loop production line), metallurgy industry (steel ladle), warehouse transport, ship industry (maintenance, assemble, container transport), workpiece transport in workshop, lathe transport, steel factory (steel billet, steel plate, steel coil, steel pipe, section steel, steel structure), construction (bridge, simple building, concrete, concrete column), petroleum industry (oil pump, sucker rod and parts), energy (polycrystalline silicon, generator, windmill), chemical industry(electrolytic cell, retort etc), railway (rail maintenance, rail welding, train tractor).

Detailed Photos

Working Principle of Material Transfer Equipment

This Heavy Duty Material Transfer Equipment is powered by dragging cable. The power source 380-690v alternating if leaded into electrical control cabinet by cable, which controls the motor to make the cart start, stop, move forward and move backward. Hydraulic lifting system can be mounted on the car to meet the demand for car lifting. The Heavy Duty Rail Cart is suitable for running distance less than 20m, high using frequency.



Product Parameters

Parameter of Material Transfer Equipment

Model BTL-2t BTL-5t BTL-10t BTL-16t BTL-20t BTL-25t BTL-30t BTL-40t BTL-50t BTL-63t BTL-80t BTL-100t BTL-150t
Rated Load(t) 2 5 10 16 20 25 30 40 50 63 80 100 150
Table Size (mm) Length(L) 2000 3500 3600 4000 4000 4500 4500 5000 5500 5600 6000 6500 10000
Width(W) 1500 2000 2000 2000 2200 2200 2200 2500 2500 2500 2600 2800 3000
Height(H) 500 550 550 600 600 650 650 700 700 800 900 1000 1200
Wheel Base(mm) 1200 2500 2600 2800 2800 3200 3200 3800 4200 4300 4700 4900 7000
Rail Inner Gauge(mm) 1200 1435 1435 1435 1435 1435 1435 1435 1435 1435 1800 2000 2000
Wheel Diameter(mm) 270 270 300 350 350 400 400 500 500 600 600 600 600
Wheel Quantity 4 4 4 4 4 4 4 4 4 4 4 4 8
Ground Clearance(mm) 50 50 50 50 50 50 50 50 50 75 50 75 75
Running Speed(m/min) 0-25 0-25 0-25 0-20 0-20 0-20 0-20 0-20 0-20 20 20 20 18
Motor Power(kw) 0.8 0.8 1.5 2.2 2.5 3 4 5.5 5.5 7.5 7.5 11 15
Running Distance(m) 25 25 25 25 30 30 50 50 50 50 50 50 50
Max Wheel Load(KN) 14.4 25.8 42.6 64.5 77.7 94.5 110.4 142.8 174 221.4 278.4 343.8 265.2
Recommended Rail Model P15 P18 P18 P24 P24 P38 P38 P43 P43 P50 P50 QU100 QU100



Machining Of Material Transfer Equipment

CNC Cutting
Transport the steel plate from raw material warehouse to CNC cutting workshop for cutting. After the cutting, the workers will do some simple processing such as chip moving and setting out.
Preliminary Assembling
Put the cut steel plate together according to the design drawing
Welding
Weld the steel plate with automatic welding machine after the preliminary assembling
Post weld treatment
Test the welding section after the welding, polish and burring. Post weld treatment to eliminate welding stress
Spray Primer
Transport the structure part after processing to painting booth for spraying primer. The main component of the primer is zinc rich epoxy antirust paint. The primer is to two layers
Assembling
Assemble the structure parts after spraying primer with wheels, motors and gear box, etc.
Paint finish
Transport the assembled cart to painting booth, inspect the integrity of primer. After that paint the finish
Debugging
Debugging the cart after painting the finish with electric control system, after the debugging, the cart will test without load. And after the no load test, the cart will be tested with load. After the inspection, the cart will be transported to storage area.



Packaging and Shipping of Material Transfer Equipment
*For length is less than 6m, the width is less than 2.2m. It will be transported by 20ft container. If the length is longer than 5.9m and less than 12m, it will be transported by 40ft container. If the quantity is 2 sets or 3 sets, they can be transported by full container. If the quantity is 1 set, it can be transported by LCL Container.
*If the length is less than 12m, the width is beyond 2.2m. It needs to be transported by flat rack (20 or 40 ft) . If the equipment is beyond above dimension, and quantity need to consider bulk cargo.



Factory 


Certificates and Service