Battery Powered 120 Tons Trackless Transfer Trolley For Manufacturing Industry
This is a transportation equipment that breaks through the limitations of space and orbit. It combines high-power battery drive with trackless design, providing flexible, efficient and zero-emission transportation solutions in workshops, assembly sites and even factory roads.
Core configuration
Load capacity: Rated at 120 tons. The frame adopts a multi-bridge modular design. The number of axles can be adjusted according to the load requirements, and the carrying capacity can reach over 200 tons.
Power system: Multiple independent electric drive axles with multiple motors, powered by a large-capacity, high-rate discharge lithium battery pack. The range can exceed 8 hours, and it supports fast charging and overall battery swapping.
Driving system: Fully hydraulic independent suspension, equipped with heavy-duty engineering solid tires or air suspension system, with low ground pressure, capable of adapting to workshops and general hardened roads.
Steering system: Four-wheel steering (including crab mode, diagonal mode, and center rotation mode), with the minimum turning radius comparable to that of smaller vehicles.
Control system: Distributed intelligent control system, supporting driving operation, remote control and semi-automatic operation based on preset routes.
Core Function:
Trackless heavy-load free movement: Completely track and vehicle restrictions, and be able to directly transport 120-ton workpieces from any point A to any point B within the entire factory area, reconfiguring the production layout logic.
Full-stance precise control: Combined with the line control technology, multiple steering modes enable the horizontal movement, U-turn, and precise docking of heavy-load workpieces in extremely narrow spaces, with positioning accuracy reaching centimeter level.
Safe and smooth ground transportation: The multi-axle load-sharing design distributes the heavy weight, protecting the expensive floor; the hydraulic suspension effectively filters road vibrations, ensuring the safety of transporting precision equipment.
Security Configuration:
Driving safety: 360° surround-view monitoring system, integration of millimeter-wave radar and ultrasonic sensors for comprehensive perception, enabling active collision prevention; three redundant systems of electronic braking, hydraulic braking and mechanical parking brake.
Safety control: Dual-channel redundant control system, automatically executes safety strategies in case of signal failure; remote control and on-board dual emergency stops.
Customization Features:
Fully customized platform: The size, shape (flat, concave, swivel neck), and height from the ground are all customized according to the workpiece. It can integrate hydraulic lifting, rotation, and lateral movement functions.
Intelligent navigation upgrade: It can be equipped with high-precision laser SLAM or GNSS/INS fusion navigation to achieve unmanned autonomous driving along fixed routes within the factory area.
Special environment versions: Available in explosion-proof, extremely cold-resistant or clean room versions.
| Model | BXC-2t | BXC-5t | BXC-10t | BXC-16t | BXC-20t | BXC-25t | BXC-30t | BXC-40t | BXC-50t | BXC-63t | BXC-80t | BXC-100t | BXC-150t | |
| Rated Load(t) | 2 | 5 | 10 | 16 | 20 | 25 | 30 | 40 | 50 | 63 | 80 | 100 | 150 | |
| Table Size (mm) | Length(L) | 2000 | 3500 | 3600 | 4000 | 4000 | 4500 | 4500 | 5000 | 5500 | 5600 | 6000 | 6500 | 10000 |
| Width(W) | 1500 | 2000 | 2000 | 2000 | 2200 | 2200 | 2200 | 2500 | 2500 | 2500 | 2600 | 2800 | 3000 | |
| Height(H) | 450 | 500 | 500 | 550 | 550 | 600 | 600 | 650 | 650 | 700 | 800 | 900 | 1200 | |
| Wheel Base(mm) | 1200 | 2500 | 2600 | 2800 | 2800 | 3200 | 3200 | 3800 | 4200 | 4300 | 4700 | 4900 | 7000 | |
| Rail Inner Gauge(mm) | 1200 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1435 | 1800 | 2000 | 2000 | |
| Wheel Diameter (mm) | 270 | 270 | 300 | 350 | 350 | 400 | 400 | 500 | 500 | 600 | 600 | 600 | 600 | |
| Wheel Quantity | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 4 | 8 | |
| Ground Clearance(mm) | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 50 | 75 | 75 | 75 | 75 | |
| Running Speed (m/min) | 0-25 | 0-25 | 0-25 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-20 | 0-18 | |
| Total Power(kw) | 2 | 3 | 2.2 | 2.2 | 2.2 | 3 | 3.5 | 4 | 5 | 6.3 | 8 | 10 | 15 | |
| Battery Capacity(Ah) | 150 | 180 | 180 | 200 | 220 | 220 | 260 | 300 | 330 | 400 | 400 | 440 | 600 | |
| Battery Voltage(V) | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 48 | 72 | 72 | 72 | |
| Running Time When Full Load | 4.32 | 5.4 | 4.8 | 4.3 | 4 | 4 | 3.5 | 3.6 | 3.3 | 3 | 3.6 | 3.2 | 2.9 | |
| Running Distance for One Charge(km) | 6.5 | 8.1 | 7.2 | 5.1 | 4.8 | 4.8 | 4.2 | 4.3 | 4 | 3.6 | 4.3 | 3.8 | 3.2 | |
| Max Wheel Load(KN) | 14.4 | 25.8 | 42.6 | 64.5 | 77.7 | 94.5 | 110.4 | 142.8 | 174 | 221.4 | 278.4 | 343.8 | 265.2 | |
| Recommended Rail Model | P15 | P18 | P18 | P24 | P24 | P38 | P38 | P43 | P43 | P50 | P50 | QU100 | QU100 | |
| Application |
Designed specifically for handling the largest and most crucial component transfers in the manufacturing industry:
Energy equipment manufacturing: Workshop transportation and assembly of generator stators and rotors, gas turbines, and nuclear power pressure vessels.
Heavy construction machinery: Transport of the frame of mining dump trucks, the chassis of excavators, and the complete assemblies of large port machinery.
Chemical engineering and heavy equipment: Inter-process transportation of large reaction vessels, towers, and storage tanks during manufacturing.
Ships and Large Moldings: On-site transportation of ship sections and giant injection/molded parts molds within the factory.
Please tell us:
What load or product will be transferred onto the cart?
What is the weight of the heaviest lift or load?
What are the dimensions? (Length; Width ; Height)
What is the trip time and frequency? (# of Trips per , Shifts per day:)
What is the travel area you need to cover? (Rail/cement floor, Indoor/Outdoor, straight line travel, etc)
What is the distance to travel?
Other relevant information or using condition.
---- Low noise It causes low noise level.
---- Maximum safety Offers guarantee of maximum safety for operators and for the material handled. We really care about the safety of everyone involved in the job.
---- Easy for operation These vehicles are easy to drive, so as soon as you get it you will be able to use it to transport your loads. We will support you to make the best out of your heavy load transporter.
---- Easy to implement into manufacturing process Operates on standard floors; Do not require complex or permanent installation
---- Suitable for All Kinds of Weight The steering battery powered trolley is superb for handling both small and extremely huge loads for its modular fabrication and its high payloads: up to 300 ton for each trolley.
*For lenght is less than 6m, the width is less than 2.2m. It will be transported by 20ft container. If the length is longer than 5.9m and less than 12m, it will be transported by 40ft container. If the quantity is 2 sets or 3 sets, they can be transported by full container. If the quantity is 1 set, it can be transported by LCL Container.
* If the length is less than 12m, the width is beyond 2.2m. It needs to be transported by flat rack (20 or 40 ft) . If the equipment is beyond above dimension, and quantity need to consider bulk cargo.
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.