Integrated Digital Mixing Center Solution For Rubber Tires Industry
Price:
US $ 200000-400000
MOQ:
Negotiable
Delivery Time:
120 Days-160 Days
Brand:
MACHTECH
Product Description
Integrated Digitalized Mixing Center Solution for Rubber Tires
End-to-End "Diagnose-Design-Deliver" Smart Manufacturing Solutions
MachTech provides precision problem-solving through integrated hardware-software-service delivery for quantifiable results in tire manufacturing.
Deep Diagnosis: 3D Operational Profiling
- On-Site/Remote Assessment: Expert teams capture critical data including plant layout, equipment specs, daily capacity, staffing, and raw material logistics flow
- Digital Twin Simulation: Predict bottlenecks using proprietary simulation platform for warehouse-production line optimization
Tailored Solution: Integrated Hardware + Software + Service
| Module | Key Features | Customization Highlights |
|---|---|---|
| Smart Batching | ±0.1g accuracy, dust containment |
|
| Low-Temp Mixing | 25% energy savings, superior uniformity | Optimized rotor speed for tread rubber resulting in enhanced wear resistance |
| MES Platform | Full traceability, OEE monitoring | Real-time curing data + QR-based lifecycle tracking |
| VOCs Treatment | Base: ≤30mg/m³ (Activated carbon + UV) | EU upgrade: RTO (95% thermal efficiency, ≤15mg/m³) + CE support |
| Smart Warehouse/AGV | 4-way shuttle + WMS | Custom racks (500kg/layer), 40% faster throughput |
Agile Implementation: Phased Delivery
- Prefabrication: 30% faster install with core modules pre-built
- Adaptive Installation: "Ground + Mezzanine" structures for low ceilings with laser-AGV cross-floor logistics
- Seamless Integration: Proprietary protocols connect new/legacy equipment
- Certification Support: Local compliance & TSE/ECE documentation
Challenge-Driven Innovation
| Challenge | Breakthrough Solution | Result |
|---|---|---|
| 4m column spacing (SE Asia plant) |
|
Space optimization + full automation |
| EU IED Compliance (≤20mg/m³ VOCs) |
|
On-time CE certification |
| Legacy mixer data isolation |
|
Unified MES data ecosystem |
Case Study: Overseas Tire Plant Transformation
Client Profile: Passenger tire maker facing:
- 30% defect rate (batching errors)
- Dust/VOCs non-compliance
- 15-day delivery cycle (lost EU contracts)
Solution:
- Diagnose: Single-story workshop (6m height), 300m manual material transfer, 3 mixers (2 legacy)
- Design: Integrated batching -> mixing -> AGV logistics -> emission control + MES/ERP sync
- Execution: Custom compact AGVs (1.2m turn radius), legacy mixer retrofit, 40-day launch
Results
| Metric | Before -> After | Impact |
|---|---|---|
| Batching accuracy | ±5% -> ±0.1% | ECE R117 certification |
| Order-to-delivery | 15 days -> 7 days | Regained 2 EU clients |
| Operational cost | -- | €1.2M/year saved (40% labor reduction) |
| Emissions | Dust: 80->12mg/m³; VOCs: ≤15mg/m³ | "Green Factory" certified |
Why MachTech?
- 26+ Years Expertise: Industrial IoT pioneer (est. 1996), National High-Tech Enterprise
- End-to-End Capability: R&D -> manufacturing -> deployment with multiple China bases
- Proven Scale: 506+ global clients; 1,470+ batching systems; 77+ MES deployments
- Market Leadership: >75% China share in rubber/engineering plastics
- Innovation Backbone: 45 patents, 32 software copyrights, ISO 9001/14001, SGS-CE
- Global Reach: Exports to 20+ countries (EU, ASEAN, MENA)
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Beijing Mach Tiancheng Technology Co., Ltd.
Location
No. 73, Fucheng Road, Haidian District, Beijing
Contact Person
Lena