Automated Electrical Counting Equipment BPS-D16 for Efficient Batch Counting Applications

1. Primary Objective

This device automates accurate capsule counting in pharmaceutical production, packaging, and dispensing workflows. It eliminates inefficient, error-prone manual counting to improve productivity, guarantee precise capsule quantities per package, maintain product quality, satisfy regulatory demands, and prevent dosage inaccuracies that pose risks to patient safety.

2. Core Functions

Accurate Counting: Utilizes advanced photoelectric or infrared sensors to detect and count capsules during transit. These sensors distinguish individual units even in high-speed lines, accommodating various sizes, shapes (round/oblong), and materials (gelatin/vegetarian).

Quality Sorting: Smart variants feature sorting capabilities to identify and redirect damaged or misshapen capsules, ensuring only products proceed, reducing waste and preserving integrity.

Packaging Integration: Seamlessly connects with bottle fillers, cartoners, and labelers. It synchronizes with these systems to control filling processes, preventing bottlenecks through coordinated counting and packaging operations.

3. Key Features

High-Speed Performance: Operates at rates of hundreds to thousands of capsules per minute, matching large-scale production demands for continuous output.

Superior Precision: Advanced sensors and calibration keep error rates below 1%, critical for dosage accuracy in pharmaceutical applications.

User-Friendly Design: Equipped with intuitive touch-screen panels for easy parameter setup (capsules per package, type, speed) and real-time monitoring, including counts, rejects, and alerts. Multi-language support enhances global usability.

Regulatory Compliance: Built to GMP standards with stainless steel or food-grade contact parts, enabling easy disassembly and cleaning to meet hygiene requirements.

Versatility: Quickly adapts to diverse capsule types/sizes, suitable for both high-volume OTC medications and small-batch specialty drugs.

4. Applications & Market Benefits

Widely used in pharmaceutical plants (medication/supplement production), hospital pharmacies (prescription dispensing), and contract packaging facilities (multi-client production).

Market advantages include reduced labor costs via automation, enhanced quality control to build brand trust, GMP compliance for regulatory adherence, and flexible operation suitable for businesses of all sizes, from startups to multinational corporations.

5. Packaging & Shipping

Packaging: Protected by foam wrapping, secured in custom-fit sturdy cardboard boxes, sealed with heavy-duty tape, and includes packing slips and manuals.

Shipping: Domestic delivery via trusted couriers; international via reputable logistics providers (customs fees borne by customers). Tracking numbers are provided post-dispatch. Contact our team for delivery time estimates and order support.