JANGLI JL-100II Softgel Encapsulation Machine for Lab R&D & Small-Batch Production with GMP, FDA, and CE Compliance and Pharmaceutical-Grade Tinned Brass Gel Box
Price:
Negotiable
MOQ:
Negotiable
Delivery Time:
Negotiable
Brand:
LANGLI
Product Description
JANGLI JL-100II Softgel Encapsulation Machine
Specialized for Lab R&D & Small-Batch Pharma Production
Overview
The JANGLI JL-100II Softgel Encapsulation Machine addresses the common challenge of mismatched equipment functionality in pharmaceutical R&D and small-batch production. Engineered to comply with GMP, FDA, and CE standards, this machine provides efficient and precise softgel preparation solutions specifically designed for laboratory-scale research and small-batch manufacturing.
Brand Background & Compliance
With over 10 years of pharmaceutical equipment expertise, JANGLI has designed the JL-100II around core principles of compliance, precision, and practicality. The machine's adherence to GMP, FDA, and CE standards reduces audit pressure and compliance challenges for R&D teams, with reliability verified by repeated purchases from pharmaceutical laboratories and research institutions.
Core Advantages
Scenario Adaptability
The JL-100II serves as an upgraded lab-grade version covering three key applications: small-scale formula testing, pilot production for process validation, and small-batch commercial production. Its compact dimensions (1440×660×1350mm) make it ideal for limited laboratory or workshop spaces without requiring extensive workspace modifications.
Performance & Configuration
- Control System: PLC touchscreen for intuitive operation and flexible parameter adjustment
- Material Selection: SS304 stainless steel outer shell with 316L stainless steel fill-contact components
Key Specifications
| Output | 8# Oval (500mg): 15,840 capsules/hour 20# Oblong (1000mg): 8,160 capsules/hour |
|---|---|
| Die Roller Size | φ80×100mm (4") |
| Rotating Speed | 0-5 RPM (frequency-controlled) |
| Single Plunger Filling Volume | 0-1.5ml |
| Plunger Quantity | 6 total (3 on each side) |
| Filling Accuracy | ±0.5% |
| Power Consumption | 5kW |
| Dimensions | 1440×660×1350 (H) mm |
| Weight | 400kgs |
Pharmaceutical-Grade Tinned Brass Gel Box
The gel box utilizes pharmaceutical-grade tinned brass for superior performance in direct gelatin contact:
- Compliance & Safety: Meets FDA 21 CFR Part 175 with inert tin coating preventing brass ion leaching
- Temperature Control: High thermal conductivity ensures uniform heat distribution with ±1℃ accuracy
- Hygiene & Durability: Smooth, pore-free surface prevents residue buildup with built-in CIP cleaning system
Structural Design
- Machine Head: Precision-machined core forming component for consistent softgel production
- Die Roller Housing: Compact, adjustable design synchronized with PLC system
- Gel Box Integration: Side-mounted with food-grade tubing maintaining stable gelatin temperature
Practical Value
For R&D Teams
Accelerates small-scale testing and pilot production with precise temperature control and non-reactive surfaces ensuring data reliability. GMP compliance allows pilot samples to proceed directly to filing and verification, significantly shortening R&D cycles.
For Small-Batch Producers
Enables market trials and regional supply without investing in oversized equipment. Cost-effective, space-saving design supports quick formula switches for enhanced operational agility.
Application Case
A pharmaceutical R&D team completed 3 rounds of formula adjustments (5,000 samples/round) within 2 weeks, achieving ±0.4% filling accuracy (exceeding the ±0.5% standard) and over 99.5% softgel integrity, significantly accelerating product approval timelines.
Conclusion
The JANGLI JL-100II serves as a specialized tool for pharmaceutical lab R&D and small-batch production, combining compliance foundations with precision engineering. The tinned brass gel box ensures gelatin purity and stable performance, effectively bridging the gap between laboratory research and market launch while eliminating inefficiencies of overengineered or imprecise equipment.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
SHARK & JANGLI GROUP COMPANY
Location
No.398,Fulidao Road,Lincheng Industrial Zone,Dinghai District,Zhoushan City,Zhejiang Province,China.
Contact Person
LEE