BPL-200 Automatic Bottle Unscrambler Machine with 200 bottles/min Capacity, SUS304 Stainless Steel and PLC Touch Screen Control

The BPL-200 Automatic Bottle Unscrambler Machine fully automates bottle unscrambling, orientation and continuous feeding for downstream packaging lines. It arranges randomly piled empty bottles into stable, upright conveying flow, effectively improving packaging efficiency while drastically cutting manual labor costs and eliminating human sorting errors.

Designed for pharmaceutical, nutraceutical, food and personal care industries, this machine supports plastic bottles ranging from 20–90 mm in diameter and 35–160 mm in height. It can operate standalone or integrate seamlessly with tablet counters, filling machines, capping machines, induction sealers, labeling machines and other automated packaging equipment to form a fully continuous production line.

Engineered for long-term stable cyclic production, the BPL-200 features compact layout, intelligent control, wide bottle compatibility and low failure rate, perfectly matching modern clean and automated packaging workshops.

• Fully automatic unscrambling & precise bottle orientation, stable continuous feeding
• Greatly reduce labor dependence and avoid manual sorting mistakes
• User-friendly PLC touchscreen operation, simple parameter adjustment
• Compact footprint, easy to install and adapt to new or old production lines
• Full SUS304 stainless steel structure, GMP hygienic compliant
• ≤70 dB low-noise operation, suitable for clean room environments
• Minute-level quick bottle changeover, less production downtime
• Wide compatibility with mainstream automatic packaging machines
• Customizable structure to meet personalized production needs

The BPL-200 realizes fully automatic bottle sorting and feeding with closed-loop sensor control:

1. Operators load empty bottles into the large-capacity hopper
2. Quantitative automatic feeding sends bottles to the rotary disc
3. The rotary disc runs at a stable speed for uniform bottle conveying
4. Misplaced and irregular bottles are automatically screened and rejected
5. Qualified bottles enter the precise orientation track
6. Special turnover mechanism unifies all bottles to upright posture
7. Neatly arranged bottles are stably conveyed to downstream packaging stations

Equipped with real-time photoelectric monitoring system, the machine automatically starts, pauses and links with rear-end equipment to ensure uninterrupted and orderly production.

• Intelligent PLC Control – Touchscreen HMI realizes real-time monitoring, parameter setting and automatic fault alarm, simplifying daily operation.
• High-Precision Sensor Anti-Jam System – Real-time bottle flow detection prevents blockage, empty running and line stagnation.
• Fast Size Changeover – Tool-free quick adjustment adapts to different bottle specs within minutes, improving production flexibility.
• GMP Hygienic Structure – Full SUS304 stainless steel body, easy to clean, corrosion-resistant, meeting food and pharmaceutical sanitary standards.
• Low-Noise Stable Operation – Optimized mechanical structure ensures noise ≤70 dB, suitable for high-standard clean workshops.

Complete structural configuration for stable operation, easy maintenance and hygienic production:

• Bottle Hopper – Large-capacity bulk bottle storage bin
• Rotary Unscrambling Mechanism – Separates and arranges disordered bottles
• Bottle Orientation & Turnover Device – Corrects bottle posture uniformly
• Conveyor System – Smooth bottle delivery to next process
• PLC Control Cabinet – Central intelligent control unit
• Photoelectric Detection Sensors – Real-time operational monitoring components
• Transparent Safety Cover – Ensures safety while allowing visual inspection
• SUS304 Stainless Steel Frame – Durable, sanitary and corrosion-resistant main frame

The BPL-200 can be perfectly matched with full-process packaging equipment to build an unmanned automatic production line:

Bottle Unscrambler → Tablet & Capsule Counting Machine → Desiccant Inserter → Cotton Inserter → Capping Machine → Induction Sealing Machine → Labeling Machine → Cartoning Machine

Custom line layout is available according to customer's actual products and workshop conditions.

Suitable for automatic bottle feeding of various plastic bottled products:

• Tablets, Capsules, Vitamins & Dietary Supplements
• Bottled candy, powder, seasoning food products
• Cosmetics and daily personal care plastic bottles

Fully compliant with pharmaceutical and food-grade hygienic production standards.

• What bottle sizes are compatible with the BPL-200?
  It supports plastic bottles with 20–90 mm diameter and 35–160 mm height.
• Can it be integrated into a full automatic packaging line?
  Yes, it supports seamless docking with counting, filling, capping, labeling and other packaging machines.
• Is bottle size changeover difficult?
  No, quick size adjustment can be finished within minutes for different bottle formats.
• Does the machine need compressed air?
  Yes, 0.4–0.6 MPa compressed air is required for pneumatic functional components.
• Can the machine be customized?
  Customized configuration and layout are available based on bottle styles, capacity and workshop requirements.
• Do you provide after-sales technical support?
  We provide English operation manuals, remote installation guidance and long-term technical support.