100T Yoga Mat Making Machine with 2200x1650mm Platen and 180°C Heating for Inflatable Mattress Production
Our specialized thermo-compression system utilizes dielectric fusion principles to create seamless bonds in flexible materials without intermediate adhesives. The equipment generates controlled electromagnetic fields that stimulate molecular motion within polymer-based materials including PVC, TPU, and eco-composite blends, resulting in unified structures with exceptional dimensional stability and lasting integrity.
- Multi-zone temperature regulation with advanced heat distribution technology
- Programmable pressure profiles for optimal material response
- Integrated automated handling system with configurable workstations
- Quick-change tooling system for rapid product configuration transitions
- Infrared perimeter monitoring for immediate shutdown during intrusions
- Multiple emergency intervention points and mechanical safeguarding
This system processes various polymer compounds and natural rubber blends to create high-performance products including yoga mats with precision surface texturing, exercise mats, rehabilitation mats, and inflatable mattresses requiring specific functional characteristics.
| Parameter | Specification |
|---|---|
| Maximum Pressure | 100 Tons |
| Work Platen Size | 2200 × 1650 mm |
| System Pressure | 20 MPa |
| Maximum Platen Opening | 400 mm |
| Maximum Temperature | 180°C (Ambient Temperature-180°C Controllable) |
| Working Level | 1 Layer |
| Oil Cylinder Specification | 125mm × 90mm × 4pcs |
| Hydraulic Pump Power | 11 kW |
| Heating Pipe Power | 72 kW |
| Overall Dimensions | 6275mm × 2940mm × 2658mm |
| Weight | Approximately 11,000 kg |
Key operational components employ unified interface standards and modular construction, dramatically simplifying component replacement and system servicing while maintaining production continuity.
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