Custom Precision Stamped Battery Contacts for Specific Designs
Price:
0.07-0.23USD
MOQ:
1
Delivery Time:
3days/Start
Brand:
TF
Product Description
Custom Precision Stamped Battery Contacts for Specific Designs
Tingfeng Hardware specializes in customized precision battery contacts for smart energy applications, covering robot power batteries, smart wearable batteries, and energy storage systems. With a 2000+ mold library, common sizes are quickly matched, and full custom design is supported: from material selection, thickness to shape, ensuring optimal conductivity and weld reliability. IATF 16949 system guarantees automotive-grade quality, providing safe and efficient energy connection solutions for smart products.
Product Description
Battery contacts are the "arteries" of smart device energy systems; their conductivity, corrosion resistance, and mechanical strength directly affect product performance and life. Differentiated solutions are offered for various applications: humanoid robot high-rate batteries require low internal resistance and vibration resistance - pure nickel or nickel-copper composite strips are recommended; smart wearables demand thinness - 0.1mm nickel-plated steel with precision etching+stamping is used; smart energy storage systems emphasize corrosion protection - silver or tin plating is provided. All products pass salt spray and peel force tests, with complete inspection reports provided.
Product Features & Advantages
| Feature | Advantage to You |
|---|---|
| Multi-material composite stamping | Ni-Cu-Ni triple-layer composite formed in one step, balancing conductivity and cost |
| Precision etching + stamping | Complex shapes via etching, ensuring smooth edges, burr-free |
| Missing-punch detection | Fiber optic sensors in die monitor scrap ejection, preventing missing parts |
| Fully automatic cutting | Coil to finished cut, length tolerance ±0.1mm, suitable for automated assembly |
| Complete traceability | Each batch traceable, material certificates and test reports provided |
Product Specifications
| Specification Item | Detail / Range | Tolerance / Standard |
|---|---|---|
| Material Type | Pure Ni / Ni-plated steel / Stainless / Cu / Al / Cu-Al composite | Specifiable |
| Thickness Range | 0.1 mm -- 2.0 mm | ±0.01mm |
| Max. Width | 150 mm | Progressive die |
| Contact Resistance | ≤ 5 mΩ (Ni-plated steel) | Measured |
| Welding Method | Resistance / Laser / Ultrasonic | Adaptable |
| Salt Spray Test | 48h -- 240h | No red rust |
| Peel Strength | ≥ 5 N / 10mm width | Per customer requirement |
| Flatness | ≤ 0.05mm / 50mm | Leveling available |
Product Applications
- Smart Energy & EV Charging: Robot power battery connectors, smart charging station power terminals, energy storage busbars
- New Energy Vehicles: Power battery module connectors, BMS harness terminals
- Advanced Wearables: Smartwatch wireless charging receiver, AR glasses battery contacts
- Smart Home: Robot vacuum battery connectors, smart lock power terminals
Frequently Asked Questions
Q: Can you handle complex custom designs and provide design optimization suggestions?
A: Absolutely. This is our core expertise. We provide free DFM analysis within 3-5 days, often helping clients achieve 15-30% cost reduction through design for manufacturability.
Q: How do you ensure quality consistency and handle defect issues?
A: We implement a rigorous 4-stage QC system with 100% full inspection. Our track record shows 99.99% qualification rate.
Q: What are your lead times and how do you handle urgent orders?
A: Standard lead times: 3-7 days for prototypes, 7-15 days for mass production. We offer VIP prioritization cutting lead times by up to 30%.
Q: Will I get timely responses and professional support throughout the project?
A: Yes. You get a 1v1 exclusive consultant with 1-hour initial response commitment and 24-hour technical support.
Q: Can you provide material certifications and environmental compliance reports?
A: Yes. We provide material certifications and environmental test reports (RoHS, REACH compliant) upon request.
Q: How do you protect my designs and intellectual property?
A: We start with mutual NDA and implement strict mold ownership protection and confidential data security measures.
Q: What are your payment terms and MOQ requirements?
A: We offer flexible payment terms (T/T, L/C at sight) and MOQ from 1 piece for prototyping.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Shenzhen TingFeng Hardware Products Co.,Ltd
Location
1623, Blk A, Rongchuangzhihui Building, Minzhi Longhua, Shenzhen,Guangdong
Contact Person
Shirley