Non-Standard Custom Precision Stamping - Made for Complex Specifications
Tingfeng Hardware specializes in non-standard custom stamping solutions designed for complex specifications in smart hardware applications. Our expertise covers irregular connectors for robot joints, specialized cooling brackets for AI servers, and non-standard springs for smart wearables, all achieved through innovative in-die processes and integrated manufacturing solutions.
With 15 years of industry experience and over 2,000 successful cases, we excel at transforming challenging designs into manufacturable solutions. Our professional mold team provides comprehensive DFM analysis, optimizing designs at the source to reduce development risks and ensure project success.
Non-standard customization represents more than just technical execution—it's an art form that blends engineering expertise with manufacturing innovation. Our technical team collaborates deeply with clients, offering hundreds of optimization suggestions during the DFM phase to eliminate potential defects and reduce mold costs.
To meet the unique requirements of smart products, we've developed specialized processes including localized upsetting, integrated piercing and tapping, in-mold welding, and in-mold marking. We embrace challenging designs that push conventional stamping boundaries, supported by rapid prototyping using 3D printing and simplified tooling to accelerate time-to-market.
| Feature | Advantage to You |
|---|---|
| Non-standard experience library | 2000+ cases for quick reference, shortening R&D path |
| In-die innovation integration | Multiple processes integrated in one die, reducing cost |
| Rapid prototype validation | 3D printing + soft tooling for fast samples, design verification |
| Flexible commercial support | Tooling cost sharing, free samples, flexible terms |
| Material certification service | Assist in material selection & certification, ensuring compliance |
| Specification Item | Detail / Range | Tolerance / Standard |
|---|---|---|
| Workable Materials | Stainless / Cu / Al / Alloys / Ti / Mo | Tensile ≤1500MPa |
| Thickness Range | 0.1 mm -- 4 mm | Local thickening possible |
| Complex Features | Side holes, bosses, local thickening, curling, tapping | One-pass |
| Min. Order | 1 pc (prototype) / 500 pcs (production) | No MOQ limit |
| Tooling Lead Time | 5-12 days (with complex mechanisms) | DFM first |
| Dimensional Accuracy | ±0.02 mm -- ±0.1 mm | Complexity dependent |
| Special Capabilities | In-die riveting / in-die welding / in-die assembly | Integrated |
| Max. Processing Size | 400 mm × 400 mm | Machine dependent |
- Robotics: Humanoid robot non-standard joint connectors, service robot custom brackets, robot-specific sensor mounts
- AI Infrastructure: AI server non-standard heatsink brackets, liquid cooling custom pipe connectors
- Smart Hardware: Smart glasses irregular structural parts, AR/VR custom springs
- Smart Energy: Smart charging station non-standard terminals, energy storage custom connectors
- Med-Tech: Custom surgical instrument handles, medical device non-standard clamps
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.