Ultra Fine Wire EDM Machining Services with ±2µm Precision & 20µm Wire for Aerospace & Medical Components
Our advanced Electrical Discharge Machining (EDM) services deliver exceptional precision for industries requiring complex geometries and hard material processing beyond conventional machining capabilities.
- Wire EDM - Intricate profiles, sharp internal corners, and precision cutting
- Sinker EDM - Cavities, complex 3D shapes, molds, and hardened materials
- EDM Hole Drilling - Small-diameter holes, cooling channels, and starter holes
| Attribute | Value |
|---|---|
| Materials | Copper, aluminum, brass, stainless steel, titanium alloys, Inconel, tool steels |
| Lead Time | 7-10 days |
| Precision Tolerance | ±2µm (0.0001″) achievable |
| Wire Sizes | Standard fine wire to ultra-fine microwire, down to 20µm (0.0008″) |
| Complex Geometry | Intricate shapes, sharp corners, thin walls, and detailed contours |
Our state-of-the-art CNC Wire EDM equipment delivers ultra-high precision with tolerances as tight as ±2µm (0.0008″ wire diameter) for micro-tolerance applications. We specialize in producing micro holes as small as 30 microns, expanding possibilities in precision manufacturing.
- Precision molds and dies for plastics, stamping, and casting
- Aerospace turbine components and cooling channels
- Medical implants and surgical instruments requiring extreme accuracy
- Automotive components including gears, injectors, and valve parts
- Electronics: connectors, semiconductor tooling, and micro components
We maintain consistent edge quality and kerf width through advanced monitoring techniques and real-time adjustments. This approach minimizes finishing requirements, improves efficiency, and reduces overall manufacturing costs.
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Have questions about our products or want to discuss a custom order? Our team is ready to help you.