Ultra Fine Wire EDM Machining Services with ±2µm Precision and 20µm Wire for Complex Components
Price:
Negotiable
MOQ:
1
Delivery Time:
Negotiable
Brand:
Yiding
Product Description
Our ultra-precise Wire EDM machining services deliver exceptional accuracy for complex geometries and hard materials. With tolerances as tight as ±2µm and wire sizes down to 20µm, we provide solutions for industries requiring micro-tolerance precision.
Service Capabilities
We specialize in electrical discharge machining for conductive materials that are challenging to process with conventional methods. Our services are ideal for mold manufacturing, aerospace components, medical instruments, and intricate automotive parts.
Technical Specifications
| Attribute | Value |
|---|---|
| Materials | Copper, aluminum, brass, stainless steel, titanium alloys, Inconel, tool steels |
| Lead Time | 7-10 days |
| Precision | ±2µm (0.0001") achievable for micro-tolerance applications |
| Wire Sizes | Standard fine wire to ultra-fine microwire, down to 20µm (0.0008") |
| Complex Geometry | Intricate shapes, sharp corners, thin walls, and detailed contours |
EDM Process Types
Wire EDM
Ideal for cutting intricate profiles and fine details with sharp internal corners that milling cannot achieve. Capable of handling complex shapes while maintaining dimensional stability.
Sinker EDM (Die-Sinking EDM)
Used for creating deep cavities, precision molds, and detailed contours. Especially effective for hardened materials where traditional cutting tools wear out quickly.
Hole Drilling EDM
Provides high-speed drilling of small, precise holes in hard materials. Suitable for aerospace turbine blades, injection molds, and precision cooling channels.
Service Advantages
- Extreme Precision: Tolerances up to ±0.002 mm
- Material Versatility: Machine hardened steel, carbide, titanium, and superalloys
- Complex Geometries: Sharp corners, thin walls, intricate contours achievable
- No Tool Pressure: Prevents deformation of delicate parts
- Superior Surface Finish: Polished-quality finishes with Ra 0.2 μm possible
- Cost Efficiency: Ideal for low-volume, high-complexity production and tooling
Quality Assurance
We implement strict quality control throughout the EDM process. Every part undergoes initial feasibility checks, in-process monitoring, and final inspection using CMM and high-resolution optical measuring systems. Our compliance with international standards such as ISO9001, DIN, and ASTM ensures final products meet or exceed customer expectations.
Advanced Capabilities
Our state-of-the-art EDM equipment and process expertise produce highly accurate, repeatable components from nearly any conductive material. We can produce micro holes as small as 30 microns, expanding possibilities in precision manufacturing.
Consistent Edge Quality
We utilize advanced monitoring techniques for real-time adjustments, ensuring optimal edge quality and kerf width. This approach minimizes finishing requirements, improves efficiency, and reduces costs.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Dongguan Yiding Technologies Co., Ltd.
Location
5th. Floor, building 5, Yunchuang Valley, Fenggang town, Dongguan city
Contact Person
Stacey