Automated Compact Robotic Stamping Line PLC with HMI For Industrial
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
High-Speed Robotic Stamping Automation Line
Our Robotic Stamping Line is a turn-key automation solution engineered for the high-volume production of large-scale metal components, such as automotive body-in-white (BIW) parts and home appliance enclosures. By integrating high-payload 6-axis industrial robots with advanced End-of-Arm Tooling (EOAT) and precision Destacking Systems, we provide a seamless bridge between multiple press stages.
Leveraging our proprietary Motion Path Optimization algorithms, the system minimizes mechanical vibration and maximizes Strokes Per Minute (SPM). This solution does not just automate a process; it synchronizes the entire press shop floor to achieve peak OEE (Overall Equipment Effectiveness).
Technical Specifications
| Feature | Specification | Technical Remark |
|---|---|---|
| Compatible Robot Brands | FANUC / ABB / KUKA / Yaskawa | Full integration via standard fieldbus protocols |
| Output Rate (SPM) | 8 - 15 Strokes Per Minute | Dependent on press stroke and part geometry |
| Repeatability | ±0.05 mm | Ensures consistent part positioning in the die |
| Payload Capacity | 50kg - 160kg (Customizable) | Includes EOAT weight with high-torque wrist support |
| Vision Alignment | CCD-based Centering System | Error compensation ≤ ±0.5 mm |
| Communication Interface | PROFINET / EtherCAT / Ethernet/IP | Real-time data exchange with MES/ERP |
| Safety Compliance | PL e / SIL 3 / ISO 10218 | Comprehensive functional safety architecture |
Diverse Application Scenarios
- Automotive Industry: Production of side panels, hoods, fenders, and floor pans requiring deep-draw consistency and high surface quality.
- Home Appliances: Automated lines for refrigerator side skins, washing machine drums, and HVAC chassis with Quick Die Change (QDC) support.
- New Energy Sector: High-speed stamping of EV battery trays, housing structures, and precision copper busbars.
- Industrial Hardware: Manufacturing of stainless steel sinks, cabinetry panels, and heavy-duty structural brackets.
Professional Q&A (Technical FAQ)
Q1: How do you ensure synchronization between the robots and multiple presses with different stroke profiles?
We utilize Continuous Path Synchronization via encoder feedback. By monitoring the press crankshaft angle in real-time, the robot's motion is dynamically slaved to the press cycle. This "Electronic Cam" logic allows the robot to enter the die area the moment the safety window opens, significantly reducing idle time.
Q2: How does the system handle high-mix, low-volume (HMLV) production requirements?
The line is equipped with an Automatic Tool Changer (ATC) for the EOAT. The system can switch between different vacuum or magnetic grippers in under 120 seconds. Coupled with our software's "Recipe Management," operators can switch production profiles for different parts via a single HMI command.
Q3: What safety measures are implemented to protect personnel and expensive tooling?
Our safety architecture is built on Dual-Channel Functional Safety. Beyond physical fencing and light curtains, we implement Safe Operation Area (SOA) monitoring. In the event of a "Press-Stop" or emergency trigger, the robot executes a Category 0 controlled stop within milliseconds to prevent collisions and ensure operator safety.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike