High precision Robotic Stamping Line For Appliance Manufacturing
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
Robotic Stamping Line For Appliance Manufacturing
Appliance manufacturing for refrigerators, washing machines, and ovens requires specialized automation solutions. Unlike automotive structural parts, appliance "skins" are typically Pre-Painted or Brushed Stainless Steel, demanding robotic grippers and die-transfer sequences that provide gentle handling to prevent micro-scratches, pressure marks, or oil contamination.
Our Robotic Appliance Lines utilize high-speed 6-axis or 4-axis robots integrated with Vacuum-Based End-of-Arm Tooling (EOAT). This ensures synchronized transfer across multi-stage tandem presses, enabling complex bending, embossing, and piercing operations at speeds exceeding 15 Strokes Per Minute (SPM).
Technical Specification Matrix
Quantifiable metrics for appliance-grade automation
| Feature | Specification | Appliance-Specific Benefit |
|---|---|---|
| Material Thickness | 0.4mm - 1.2mm | Optimized for lightweight, rigid enclosures |
| Transfer Speed | 12 - 20 SPM | High-efficiency for mass-market SKU production |
| EOAT Type | Non-Marking Vacuum / Soft-Touch | Protects Pre-Painted and Brushed finishes |
| Part Dimensions | Up to 2500mm x 1200mm | Ideal for Refrigerator Side Panels & Doors |
| Changeover Time | < 8 Minutes (QDC Integration) | Facilitates High-Mix, Low-Volume (HMLV) runs |
| Cleanliness Class | Integrated Blank Washing | Removes dust to prevent "pimple" defects |
| Sync Logic | Continuous Path Tracking | Smooth motion to prevent part vibration/slippage |
Core Appliance Application Scenarios
Demonstrating experience in domestic and commercial appliance production
- Refrigerator Cabinets & Doors: Large-scale tandem lines for U-shell bending and door-skin embossing with integrated protective film application
- Washing Machine Drums & Panels: High-speed progressive stamping for stainless steel drums and powder-coated outer cabinets
- Oven & Cooktop Components: Precision stamping of heat-resistant alloys for cavity liners and aesthetically critical control panels
- Air Conditioner Chassis: Automated lines for high-precision base plates and fin-press integration for heat exchangers
Technical FAQ: Solving Appliance Manufacturing Challenges
Building Trustworthiness through expert technical insights
How do you prevent scratching on "Pre-Painted" or "Mirror-Finish" steel?
We utilize Polyurethane-Coated Vacuum Cups and specialized "Air-Cushion" de-stacking. The robots are programmed with S-Curve acceleration profiles to ensure that there is zero relative movement (sliding) between the gripper and the part during high-speed transfer, preserving the integrity of the decorative coating.
How does the system handle frequent model changes (e.g., switching between different fridge sizes)?
Our lines are equipped with Automatic Tool Changers (ATC) and programmable de-stacking stations. When you switch a SKU on the HMI, the robots automatically swap their grippers, and the NC feeders adjust their width and pitch. This "Flexible Automation" allows you to run multiple appliance models on a single line with minimal downtime.
Can the line integrate secondary operations like "Nut-Clinching" or "Hole-Sensing"?
Yes. We often integrate In-Die Sensoring and robotic "Station-Sharing." While the part is being transferred, the robot can pass it through a laser-sensing station to verify hole alignment or stop at a clinching station to install mounting studs, eliminating the need for a separate assembly line.
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike