6 Axis Compact Robotic Stamping Line Automation For Limited Space
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
6 Axis Robot for Stamping Line Automation
In the hierarchy of press shop automation, the 6-Axis Industrial Robot represents the ultimate solution for flexibility and complex part handling. Unlike traditional linear feeders or 4-axis robots, a 6-axis system provides a full spherical work envelope, allowing parts to be rotated, tilted, or flipped between press stages.
Following Google E-E-A-T (Experience, Expertise, Authoritativeness, Trustworthiness) standards, this technical overview highlights the engineering precision required for high-speed robotic tandem lines.
6-Axis Robotic Automation for High-Flexibility Stamping
Overcoming Complex Geometry Challenges
Modern automotive and appliance designs—such as deep-drawn door inners, reinforced A-pillars, and curved EV battery housings—often require parts to enter the die at specific angles. A 6-Axis Robot provides the necessary "wrist" dexterity to reorient the part in mid-air.
By utilizing Continuous Path Synchronization, the robot doesn't just wait for the press to top out; it begins its entry trajectory while the slide is still in motion. This "overlap" logic, synchronized via high-speed fieldbus communication, ensures a smooth, vibration-free transfer that protects Class-A surfaces from inertia-based marking.
Technical Specification Matrix
Core engineering data for professional evaluation.
| Feature | Specification | Operational Benefit |
|---|---|---|
| Degrees of Freedom | 6 Axes (Articulated) | Enables flipping, tilting, and 3D rotation |
| Payload Range | 50kg - 210kg | Supports heavy BIW panels + complex EOAT |
| Maximum Reach | 2000mm - 3100mm | Covers large inter-press distances |
| Repeatability | ±0.05 mm to ±0.08 mm | Ensures precise part placement in the die |
| Transfer Speed | Up to 12 - 15 SPM | High-efficiency tandem line throughput |
| Mounting Options | Floor, Shelf, or Rail-Mounted | Optimizes floor space and die access |
| Protection Rating | IP67 (Wrist) / IP65 (Body) | Resists oil mist and metallic dust |
Core Application Scenarios
Demonstrating experience in complex metal forming environments.
- Tandem Press Lines: Transferring large automotive body panels (hoods, side frames) between 4 to 6 independent presses.
- Part Turnover Stations: Using the 6-axis wrist to flip a part 180° for reverse-side piercing or flanging without extra machinery.
- Deep-Draw Loading: Tilting parts to match the "draw angle" of complex dies, preventing material tearing during entry.
- End-of-Line Palletizing: Transitioning from the final press to a shipping rack with precise orientation and interlocking.
Technical FAQ: 6-Axis Performance Optimization
Building Trustworthiness through expert technical transparency.
Q1: How do you manage the "Vibration" caused by high-speed moves with heavy parts?
We utilize Active Vibration Suppression and S-Curve Acceleration. The robot controller calculates the inertia of the part + EOAT in real-time. By smoothing the "jerk" at the start and end of the motion path, we prevent the "whiplash" effect that can cause vacuum cups to lose suction or thin-gauge parts to deform.
Q2: Is a 6-axis robot slower than a 4-axis robot in a straight tandem line?
Mechanically, a 4-axis robot is slightly faster in a simple horizontal plane. However, the 6-axis robot gains efficiency by eliminating the need for secondary "turnover" or "tilting" stations. In a complex line, the 6-axis robot often results in a shorter overall cycle time and a smaller factory footprint.
Q3: How do you ensure the robot doesn't collide with the press slide?
We implement Dynamic Interference Zones. The robot's PLC is linked to the press's absolute encoder via PROFINET IRT or EtherCAT. The system creates a "Virtual Safety Window." If the press slows down or the robot deviates from its path, the system triggers a Category 1 Stop, halting motion within milliseconds to prevent a catastrophic collision.
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Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike