Custom High Tonnage Robotic Stamping Line PLC And HMI Integrated
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
Custom Robotic Stamping Lines Built For You
When standard, off-the-shelf automation fails to meet unique production constraints, Custom Robotic Stamping Lines provide the necessary engineering flexibility. Zhejiang Qicheng Intelligent Technology specializes in "Built For You" automation, where every kinematic path, gripper assembly, and control interface is tailored to your specific part geometry and factory footprint.
We transform complex manufacturing challenges—such as limited floor space, non-standard press heights, or exotic material handling—into high-velocity, autonomous production realities.
Customization Framework: Engineered for Your Success
Our custom builds move beyond simple "Robot-and-Press" integration. We provide a bespoke architectural approach to your stamping facility.
| Customization Domain | Standard Solutions | Qicheng "Built For You" Solutions |
|---|---|---|
| Footprint Optimization | Linear / Rigid Layouts | Compact L-Shape / U-Shape / Circular |
| Material Diversity | Steel / Aluminum Only | Composites, Titanium, Pre-Painted, & Foil |
| Tooling Versatility | Standard Suction Cups | Hybrid Magnetic, Needle, & Cryogenic Grippers |
| Interface Logic | Basic PLC Handshake | Deep-Level HMI Integration with ERP/MES |
| Environmental Protection | Standard IP65 | High-Heat, Cleanroom, or Oil-Mist Protection |
The "Built For You" Engineering Process
- Part-Specific Kinematic Modeling:
We don't just pick a robot; we simulate your specific part's center of gravity and aerodynamic drag during the transfer "flight." For deep-drawn or asymmetric parts, we customize the 6-axis motion profile to ensure maximum stability at 15+ Strokes Per Minute (SPM). - Bespoke End-of-Arm Tooling (EOAT):
If your part features delicate Class-A surfaces or complex apertures, we design Custom 3D-Printed or Carbon Fiber Grippers. These tools are engineered with internal pneumatic channels and integrated sensors to provide a "Soft-Touch" grip that eliminates surface deformation. - Adaptive Press Interfacing:
Whether you operate a vintage mechanical press or a modern servo-driven system, our Universal Gateway is built for you. We customize the electrical "Handshake" to ensure the robot enters the die area with microsecond precision, regardless of the press manufacturer (Aida, Schuler, Yangli, etc.). - Modular 7th-Axis Travel Rails:
If your facility has irregular press spacing, we build Custom-Length Linear Rails. These can be floor-mounted, elevated, or inverted (ceiling-mounted) to save floor space and provide the exact reach required for your tandem line.
Key Highlights of Custom Integration
- Vision-Integrated De-stacking: Custom-built "Eye-in-Hand" vision systems that allow the robot to identify and pick non-uniform blanks from disordered pallets, eliminating the need for expensive precision-stacking equipment.
- In-Line Quality Inspection: We can integrate laser metrology or high-speed cameras directly into the robot's transfer path. The robot inspects the part during the move, automatically diverting any out-of-tolerance parts to a separate reject bin.
- User-Defined HMI Dashboards: We build the control interface around your operators' needs. From simplified "One-Touch" recipe changes to deep-dive diagnostic analytics, the software is as customized as the hardware.
Industry Q&A (Custom Strategy Focus)
Q: We have very limited ceiling height. Can you build a low-profile robotic line?
A: Yes. We utilize Horizontal-Entry Kinematics and can mount robots on specialized low-profile pedestals or angled brackets. By optimizing the "Elbow" position of the ABB arm, we can operate high-speed transfers in height-restricted environments.
Q: Can you build a line that handles both 1mm foil and 10mm steel plate?
A: Absolutely. This requires a Multi-Logic EOAT. We design a gripper that carries both high-sensitivity vacuum arrays (for foil) and high-power electromagnets (for heavy plate). The robot identifies the material and activates the appropriate gripping circuit automatically.
Q: How do you handle "Future-Proofing" in a custom build?
A: We use Modular Programming. Even though the line is built for your current parts, the 6-axis flexibility and our "Open-Code" software architecture mean you can re-program the system for entirely different products in the future, protecting your long-term capital investment.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike