Hydraulic Mechanical Robotic Stamping Line Tandem Press Line Aerospace Parts Precision Automation
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
ABB Robot Stamping Line Automation
Advanced System Integration by Zhejiang Qicheng Intelligent Technology
In the competitive landscape of modern metal forming, operational efficiency is defined by the seamless synchronization of robotics and press technology. Zhejiang Qicheng Intelligent Technology provides industry-leading Robot Stamping Line Automation, leveraging ABB's world-class motion control to transform traditional press shops into high-speed, autonomous production hubs. Our "Turnkey" approach ensures that every component—from de-stacking units to end-of-line palletizing—is engineered for maximum Strokes Per Minute (SPM) and zero-defect output.
Technical Performance & System Integration
Our integration philosophy focuses on "Continuous Flow" logic, reducing the mechanical dwell time between press strokes.
| Performance Metric | Standard Robotic Integration | Qicheng Optimized Solution |
|---|---|---|
| System Heartbeat | ABB IRB 6700 / 7600 Series | Custom-tuned for high-inertia stamping |
| Synchronization | Basic Handshake Logic | Millisecond-level MultiMove™ Sync |
| Positioning Precision | ±0.1mm | ±0.05mm via Active Path Compensation |
| Changeover Efficiency | 20+ Minute Manual Setup | < 5 Minute Automated QDC (Quick Die Change) |
| Safety Compliance | Standard Physical Fencing | SafeMove 2 Virtual Zone Monitoring |
The Qicheng Advantage: Engineering Excellence in Motion
Our solutions are built on a foundation of deep industrial heritage and cutting-edge robotic theory:
- Proven Field Reliability: With hundreds of successful deployments across the automotive and appliance sectors, Qicheng understands the rigorous demands of 24/7 production. Our systems are FEA-tested to withstand the harmonic vibrations inherent in high-tonnage press environments.
- Certified Technical Mastery: As an ABB-certified integrator, our engineering team utilizes RobotStudio® for advanced offline programming and digital twin simulations. We identify potential bottlenecks and interference zones in the virtual world before a single machine is installed on your floor.
- Smart-Punch™ Control Architecture: We don't just install robots; we provide intelligence. Our proprietary Smart-Punch™ interface allows for deep-level integration between the robot controller and the press PLC, enabling the robot to enter the die area at the optimal crank angle for maximum throughput.
- Comprehensive Lifecycle Support: Trust is earned through uptime. Every Qicheng installation includes a robust support framework, featuring remote diagnostics via ABB Ability™ and a "Rapid-Response" on-site team to ensure your Mean Time To Repair (MTTR) is kept to an absolute minimum.
Key Solution Highlights
- High-Speed Tandem Operation: Expertly synchronized robot cells that move parts between presses without stopping, achieving automotive-grade production speeds.
- Non-Marking End-of-Arm Tooling (EOAT): Custom-engineered vacuum and magnetic grippers designed specifically for "Class A" surfaces, ensuring zero scratches on premium aluminum or high-strength steel.
- Integrated Quality Inspection: Optional in-line vision systems that detect cracks, wrinkles, or orientation errors at full production speed.
- Energy-Efficient Drive Systems: Utilization of regenerative braking technology to capture and reuse energy during high-speed deceleration cycles.
Technical Q&A (Industry Insights)
How does Qicheng handle the communication between ABB robots and older, non-digital presses?
We specialize in "Legacy Integration." By installing a customized interface bridge using Profinet or EtherCAT, we can extract real-time press position data even from older mechanical presses, allowing them to function with the precision of a modern servo-press line.
What measures are taken to prevent "Double-Sheet" feeding in the de-stacking phase?
Our systems integrate high-frequency ultrasonic double-sheet sensors. If a double-blank is detected, the robot automatically executes a "Reject Sequence" to a designated bin without interrupting the main line's cycle, preserving both the die and the production flow.
Can the system be reconfigured for different part geometries easily?
Yes. Our "Recipe Management" system stores hundreds of part profiles. With a single touch on the HMI, the robot automatically adjusts its path, suction parameters, and hand-off timing to match the new production run, making high-mix production commercially viable.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike