High Tonnage Robotic Stamping Line Energy Saving For Auto Body Panels
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
Robotic Stamping Line for Auto Body Panels
In the production of "Class A" auto body panels, there is no margin for error. Zhejiang Qicheng Intelligent Technology provides specialized Automotive Stamping Automation engineered to handle large-scale sheet metal with absolute integrity. By integrating ABB's high-inertia robots (IRB 6700 and IRB 7600 series), we deliver tandem line solutions that manage the complexities of deep-drawing and high-speed transfer for hoods, roofs, fenders, and side-wall panels, ensuring a flawless finish for every vehicle.
Automotive Production Matrix
Our automotive lines are optimized for high-volume OEMs and Tier-1 suppliers who demand the highest Strokes Per Minute (SPM) and perfect repeatability.
| Performance Metric | General Industrial Stamping | Auto Body Panel Standard |
|---|---|---|
| Primary Robot Models | ABB IRB 4600 / 6600 | ABB IRB 6700 / 7600 / 8700 |
| End-of-Arm Tooling (EOAT) | Standard Vacuum Grippers | Contoured Carbon-Fiber Suction Arrays |
| Surface Protection | Standard Handling | Zero-Marking "Class A" Technology |
| Transfer Distance | 2m - 4m | 5m - 8m (with 7th-axis Linear Rails) |
| Synchronization | Start/Stop Logic | Continuous Dynamic Press-Sync |
Why Qicheng is the Leading Partner for Auto Body Stamping
We provide the technical depth required to navigate the rigorous standards of the automotive industry:
- Class A Surface Expertise: Automotive exterior panels require a mirror-like finish. Our EOAT designs utilize specialized non-marring polyurethane suction cups and "Soft-Touch" pneumatic buffers. This prevents any micro-dimpling or vacuum-marking, ensuring the panel remains defect-free through the painting and coating stages.
- Large-Format Inertia Management: Moving a 2500mm side-wall panel at high speed creates massive centrifugal force. Qicheng's engineers utilize ABB's TrueMove™ and QuickMove™ technologies to optimize path acceleration, ensuring the robot maintains a firm grip and precise trajectory without "panel-wobble" or deformation.
- Tandem Line Synchronization: We excel in multi-press tandem integration. Our control systems allow 5 to 7 robots to work in perfect harmony across a series of 1500T to 2500T presses. The robot enters the die area the millisecond the ram clears the safety height, maximizing the production window for high SPM.
- Automotive Compliance & Traceability: Our systems integrate with your factory's MES to provide 100% traceability. We log every cycle's vacuum pressure, press tonnage, and robot speed, creating a digital twin of your production history to meet the stringent quality audits of global automakers.
Key Solution Highlights for Auto Body Panels
- 7-Axis Linear Rail Integration: To cover the large distance between automotive press stations, we mount ABB robots on high-speed linear tracks, extending their reach while maintaining sub-millimeter accuracy.
- Automated Tooling Racks: Our lines feature "Smart-Racks" for EOAT. When the production shifts from "Hoods" to "Doors," the robots automatically swap their end-effectors in under 3 minutes, minimizing downtime.
- Intelligent Centering & De-stacking: Utilizing magnetic fanners and air-knives to separate oily steel or aluminum blanks, followed by high-precision centering stations to ensure perfect die-alignment.
- Vibration-Dampened Pedestals: Custom-engineered heavy-duty mounting bases that neutralize the seismic vibrations of 2000T presses, protecting the robot's long-term gearbox health.
Industry Q&A (Automotive Focus)
Q: How does Qicheng handle the challenge of "Spring-back" in high-strength steel (HSS) panels?
A: We integrate In-Line Laser Profiling. After the part is formed, the robot uses a non-contact sensor to verify the panel's dimensions against the CAD master. If HSS spring-back is detected, the system automatically alerts the press controller to adjust the stroke or dwell time.
Q: Can your systems handle Aluminum body panels as easily as Steel?
A: Yes. Aluminum requires different handling due to its lack of magnetism and sensitivity to marking. We use specialized high-flow vacuum generators and air-cushion separation to manage aluminum blanks without the risk of "sticking" or surface contamination.
Q: What is the typical SPM for a Qicheng-ABB automotive tandem line?
A: Depending on the panel size and press capability, our lines typically achieve 12 to 15 Strokes Per Minute (SPM) in continuous running mode, significantly outperforming manual or mechanical transfer systems.
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Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike