Metal Forming Transfer Press Line Solution High Precision Robotic Stamping Line
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
Metal Forming Transfer Stamping Line Solution
Solution Technical Architecture
A complete automated transfer solution consists of the following core modules, each customizable based on the customer's specific process requirements.
| Module | Core Functions | Technical Highlights |
|---|---|---|
| Feeding & Destacking | Blank destacking and feeding | Integrated double-blank detection and oiling unit to protect dies |
| Transfer System | Servo multi-station transfer | Flexible 2D/3D path planning, smooth handling at high speeds |
| Press Integration | Press motion synchronization | Electronic cam curve optimization for "overlapped" transfer and stamping cycles |
| End-of-Arm Tooling | Modular end effectors | Quick-change interface design, compatible with vacuum, magnetic, and pneumatic grippers |
| Control System | Centralized intelligent control | Full HMI visualization, data acquisition and IIoT connectivity |
Four Key Competitive Advantages - Proven in the Field
Dynamic Interference Check:
During the design phase, we use simulation software to perform 3D motion path analysis, ensuring no interference between the transfer crossbar, dies, and press columns - even at extremely high SPM.
Low-Energy Servo Drive:
Servo drives with energy recovery systems capture electrical energy during braking, significantly reducing energy consumption per part in high-volume production.
Die Compatibility & Protection:
The system features sensitive overload protection and real-time double-blank monitoring, maximizing protection for valuable progressive or multi-station dies against crushing damage.
Quick Changeover Capability (SMED):
Integrated automatic die change carts and parameter presets reduce traditional downtime by more than 60%, greatly enhancing flexibility for small-batch, high-mix production.
Deployment Steps
- Requirement Assessment - In-depth analysis of part drawings, material type, forming force requirements, and target SPM.
- Simulation & Design - Create a 3D digital factory model to optimize transfer paths and die layout.
- System Integration - Match the most suitable press model with automation transfer interfaces.
- On-site Commissioning - Perform dry-run synchronization, cold-stamping tests, and full-load trial production.
- Training & Handover - Provide comprehensive training on system maintenance and process parameter optimization for customer operators.
Expert Insights & FAQs
Q: How does this solution handle the springback and forming challenges of Advanced High-Strength Steel (AHSS)?
A: Our solution integrates a precision leveling unit into the transfer line and uses closed-loop pressure control at the press to effectively stabilize material flow during forming. Additionally, for AHSS, we optimize the transfer acceleration profile to minimize stress release effects during rapid material movement.
Q: Can existing older press lines be upgraded?
A: Yes. Our system offers a turnkey retrofit service. By adding an independent servo transfer crossbar and synchronizing it with the crankshaft signal of the old press, traditional presses can be revitalized to achieve production efficiency close to that of new machines.
Q: How do you ensure global technical support?
A: Every system is equipped with a remote diagnostic module. Through secure, encrypted data channels, our engineers can analyze PLC status in real time, helping customers resolve over 90% of logic-related issues within minutes.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike