Chassis Parts Automotive Stamping Line PLC and HMI based control 380V 50Hz 3 phase
Price:
Negotiable
MOQ:
1
Delivery Time:
60 days
Brand:
Qicheng
Product Description
Chassis Parts Stamping Automation Equipment
Heavy-Duty Automation for Structural Integrity
Stamping automation for chassis components requires a robust balance of high tonnage and precision handling. Unlike aesthetic body panels, chassis parts—such as suspension pillars and engine cradles—are often manufactured from Thick-Gauge High-Strength Steel (HSS) or Advanced High-Strength Steel (AHSS). Automation equipment in this sector must manage extreme vibration and "snap-through" loads while ensuring synchronized transfer between heavy-duty press stations. By integrating specialized heavy-payload robots and reinforced NC feeders, manufacturers can maintain the rigorous safety tolerances required for vehicle structural integrity at high production volumes.Technical Performance Matrix
Key benchmarks for evaluating chassis-grade stamping automation
| Feature | Technical Specification | Operational Advantage |
|---|---|---|
| Press Tonnage | 16,000kN - 35,000kN+ | Necessary for cold-forming thick-gauge structural steel |
| Material Thickness | 2.0mm - 8.0mm+ | Heavy-duty handling for high-load suspension parts |
| Robot Payload | 250kg - 500kg | Manages heavy parts + complex magnetic/mechanical grippers |
| Feed Technology | High-Torque NC Servo Feeders | Prevents material slippage during heavy coil processing |
| Damping System | Hydraulic/Active Shock Dampers | Absorbs "Snap-Through" energy to protect automation gears |
| Transfer Type | Large-Format Tandem / 3D Transfer | Accommodates deep-draw geometries of chassis frames |
Engineering Advantages
Critical Innovations in Chassis Component Automation
- Reinforced End-of-Arm Tooling (EOAT): Given the weight and oil-coated nature of structural steel, our systems utilize Hybrid Grippers—combining high-power electromagnets with mechanical "Power Clamps"—to ensure zero part-shift during high-speed 1.5G transfers.
- Tonnage Signature Monitoring: Integrated sensors capture the force-curve of every stroke. For chassis parts, this is critical to detect "Micro-Cracks" or material inconsistencies that could compromise the vehicle's crash rating.
- Automated Scrap Management: Chassis stamping generates high volumes of heavy-gauge scrap. Our lines feature integrated Under-Die Shaker Conveyors and automated scrap cutters that operate in sync with the press cycle to prevent accumulation.
- Multi-Station Transfer Logic: For complex parts like control arms, our 3D transfer systems allow for part rotation and "re-striking" within the same press bed, reducing the need for multiple secondary machines and decreasing the total footprint.
Technical FAQ
Addressing core engineering and procurement concerns
How do you manage "Snap-Through" shock in heavy-gauge chassis stamping?
We implement Active Hydraulic Dampers and jerk-limited motion profiles in the automation. This absorbs the massive energy release that occurs the moment the material shears, protecting the robot's gearboxes and the press's tie-rods from fatigue and premature failure.
Can your automation equipment handle AHSS (Advanced High-Strength Steel)?
Yes. AHSS requires significantly higher holding pressures and specialized lubrication. Our automation is designed to integrate with High-Pressure Lubrication Systems and utilizes "Anti-Galling" coated grippers to handle the increased friction and heat associated with AHSS forming.
What is the benefit of a "Transfer" system vs. a "Tandem" line for chassis parts?
Transfer Systems (within a single large press) are typically faster and have a smaller footprint, making them ideal for medium-sized chassis components like brackets or control arms. Tandem Lines (multiple independent presses) are better for extremely large or deep-draw parts, like full-length frame rails, where more space is needed for part reorientation between stations.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhejiang SAS Intelligent Technology Co.,Ltd.
Location
No. 1668, Yedao Road, Haiyan Economic Development Zone, Jiaxing City, Zhejiang Province, China
Contact Person
Mike