Medical Device Vacuum Casting Prototype with ±0.3% Accuracy and 0.75mm Minimum Wall Thickness in PA6 Polypropylene
Price:
As drawing
MOQ:
8
Delivery Time:
1-5 weeks
Brand:
JIA SHAN
Product Description
Product Overview
Vacuum casting is an advanced manufacturing method for producing high-strength industrial components requiring precision and durability. Our process utilizes premium materials like PEEK (Polyetheretherketone) and Polyamide (Nylon) known for their exceptional mechanical properties, chemical resistance, and heat tolerance.
Key Specifications
| Attribute | Value |
|---|---|
| Surface Treatment | Anodizing/Painting/Sandblasting/Brushing/Laser |
| Feature | High Precision |
| Material | Plastic PE,PP,PS,PVC,PC,PET,Nylon (PA6, PA66), PEEK,ABS |
| Durability | Long-lasting |
| Color | Customization |
| Type | Heat Exchange Equipment |
| Application | Machinery |
| Finish | Polished is available |
| Size | Customized |
| Tolerance | ISO2768M ISO2768C |
| Port | Shenzhen |
| MOQ | 1 |
| Drawing format | 3D:STP,STEP,IGS,PRT 2D:DWG,DXF,PDF |
| Quality Control | 100% Inspection Before Shipment |
Material Advantages
- PEEK: Offers high tensile strength, abrasion resistance, and performance under extreme temperatures - ideal for gears, bearings, and seals
- Polyamide (PA6/PA66): Provides excellent wear resistance and impact strength - perfect for bearings and seals in demanding conditions
Vacuum Casting Process
Our process begins with a master model (3D printed or CNC machined) used to create a silicone mold. Liquid resin is injected under vacuum conditions, ensuring complete cavity filling and dimensional accuracy while eliminating air bubbles for high-precision components.
Key Benefits
- Rapid prototyping and low-volume production capabilities
- Cost-effective solution for small batch production
- Superior surface finish and dimensional accuracy
- Material versatility for diverse application requirements
Technical Specifications
| Parameter | Specification |
|---|---|
| Time frame | Within 24 hr - 5 working days for up to 30-50 parts |
| Material choice | Wide variety of materials available |
| Accuracy | ±0.3% (with a lower limit of ±0.3 mm on dimensions |
| Minimum wall thickness | 0.75 mm required, 1.5 mm recommended |
| Maximum part dimensions | Limited by vacuum chamber size |
| Typical quantities | Up to 50 parts per mold |
| Surface structure | Gloss to Matt surface finish options |
Polyurethane Material Properties
Our polyurethane materials offer exceptional mechanical properties with high plasticity. Available in various formulations including polyether-type, polyester-type, and polyurea-type, these materials can be customized for specific requirements in temperature resistance, surface texture, hardness, and transparency.
Material Applications
- Flexible Polyurethane: Ideal for packaging, sound insulation, and filtration with superior stability and chemical resistance
- Rigid Polyurethane: Perfect for construction and automotive applications with lightweight, thermal insulation properties
- Polyurethane Elastomers: Excellent for medical and footwear industries with oil resistance and durability
Manufacturing Process
Packaging
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hunan Jia Shan Hardware Tech Co., Ltd.
Location
1st Floor,Building 8 Phase II Factory Building,No.8 Lutian Road,Lugu Base,Lugu Street,Xiangjiang New Area,Hunan Province.Postal Code:410205
Contact Person
Tan