High Precision Vacuum Casting Parts with ±0.3% Accuracy and 0.75mm Minimum Wall Thickness for ABS PEEK Prototypes
Price:
As drawing
MOQ:
8
Delivery Time:
1-5 weeks
Brand:
JIA SHAN
Product Description
High Precision Vacuum Casting Services
Our advanced vacuum casting process delivers exceptional precision for complex electronic housings and industrial components, providing cost-effective low-volume production solutions with rapid turnaround times.
Product Specifications
| Attribute | Value |
|---|---|
| Surface Treatment | Anodizing, Painting, Sandblasting, Brushing, Laser |
| Feature | High Precision |
| Material | Plastic PE, PP, PS, PVC, PC, PET, Nylon (PA6, PA66), PEEK, ABS |
| Durability | Long-lasting |
| Color | Customization Available |
| Type | Heat Exchange Equipment |
| Application | Machinery Components |
| Finish | Polished Options Available |
| Size | Customized Dimensions |
| Tolerance | ISO2768M, ISO2768C Standards |
| Port | Shenzhen |
| MOQ | 1 Unit |
| Drawing Format | 3D: STP, STEP, IGS, PRT | 2D: DWG, DXF, PDF |
| Quality Control | 100% Inspection Before Shipment |
Material Options
Silicone Materials
Ideal for wearable components with flexibility, soft touch, and skin-friendly properties. Perfect for straps, seals, and gaskets.
ABS Materials
Rigid plastic offering excellent impact resistance and toughness, ideal for main device housings requiring strength and aesthetic appeal.
Production Process
Our vacuum casting process begins with a master model (3D-printed or existing design) used to create a silicone mold. Material is injected under vacuum conditions, ensuring complete mold filling and precise dimensions. This method accommodates intricate designs including buttons, ports, and sensor openings.
Key Advantages
- Rapid prototyping and low-volume production capabilities
- Design testing and ergonomic evaluation before mass production
- Custom molds for various shapes and user requirements
- Reduced lead times and costs for small batches
- Ideal for new product development and limited-edition items
Technical Specifications
| Parameter | Specification |
|---|---|
| Time Frame | Within 24 hours - 5 working days for up to 30-50 parts |
| Material Choice | Wide variety of materials available |
| Accuracy | ±0.3% (with lower limit of ±0.3 mm on dimensions under 100 mm) |
| Minimum Wall Thickness | 0.75 mm required, 1.5 mm recommended |
| Maximum Part Dimensions | Limited by vacuum chamber size |
| Typical Quantities | Up to 50 parts per mold |
| Surface Structure | Gloss to Matt surface finish options |
Polyurethane Materials
Our polyurethane materials offer excellent mechanical properties and plasticity. Available in various types including polyether-type, polyester-type, and polyurea-type, suitable for diverse applications from foams to elastomers.
Material Applications
- Flexible Polyurethane: Superior stability, chemical resistance for packaging, sound insulation, and filtration
- Rigid Polyurethane: Lightweight with excellent insulation properties for construction, automotive, and aerospace
- Polyurethane Elastomers: Oil-resistant, abrasion-resistant materials for footwear and medical industries
Product Images
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hunan Jia Shan Hardware Tech Co., Ltd.
Location
1st Floor,Building 8 Phase II Factory Building,No.8 Lutian Road,Lugu Base,Lugu Street,Xiangjiang New Area,Hunan Province.Postal Code:410205
Contact Person
Tan