High Impact Vacuum Casting Prototyping ABS Polycarbonate with ±0.3% Accuracy and 1.5mm Wall Thickness for Electronics Industry
Price:
As drawing
MOQ:
8
Delivery Time:
1-5 weeks
Brand:
JIA SHAN
Product Description
High Impact Vacuum Casting Prototyping
Specializing in precision vacuum casting services for the electronics industry using ABS, polycarbonate, and other engineering plastics for high-quality prototypes and low-volume production.
Product Specifications
| Specification | Details |
|---|---|
| Surface Treatment | Anodizing, Painting, Sandblasting, Brushing, Laser |
| Feature | High Precision |
| Material | PE, PP, PS, PVC, PC, PET, Nylon (PA6, PA66), PEEK, ABS |
| Durability | Long-lasting |
| Color | Customization Available |
| Type | Heat Exchange Equipment |
| Application | Machinery |
| Finish | Polished Options Available |
| Size | Customized Dimensions |
| Tolerance | ISO2768M, ISO2768C Standards |
| Port | Shenzhen |
| MOQ | 1 Unit |
| Drawing Format | 3D: STP, STEP, IGS, PRT | 2D: DWG, DXF, PDF |
| Quality Control | 100% Inspection Before Shipment |
Medical Device Applications
Medical devices require extremely high precision and reliability, especially for components that come into direct contact with patients or are used in critical healthcare applications. Vacuum casting is an essential method for manufacturing high-precision plastic parts for medical devices, such as injection molds, casings, and enclosures.
Material Advantages
- Polypropylene (PP): Chemical resistance, low density, and biocompatibility, ideal for syringes, medical containers, and diagnostic equipment. Withstands sterilization procedures like autoclaving.
- Polycarbonate (PC): Strong, durable material with excellent optical clarity, suitable for medical device enclosures, covers, and transparent components. High heat resistance crucial for heat sterilization methods.
Vacuum Casting Process
The process begins by creating a master model (3D-printed prototype or existing part) used to create a silicone mold. Liquid resin is injected into the mold under vacuum, ensuring complete cavity filling for parts with smooth surfaces, excellent dimensional accuracy, and high detail.
Applications of Vacuum Casting
- Cost-effective production of high-quality, low-volume plastic parts comparable to injection molding
- Ideal for form, fit, and function tests during design stages
- Suitable for marketing, field user testing, and product design verification
- Wide range of materials available for different temperature requirements, surface textures, hardness, etc.
- Can produce fully opaque, translucent, or completely transparent parts
- Can create high-quality wax masters for investment casting of intricate features
Technical Specifications
| Parameter | Specification |
|---|---|
| Time Frame | Within 24 hr - 5 working days for up to 30-50 parts |
| Material Choice | Wide variety of materials available |
| Accuracy | ±0.3% (with a lower limit of ±0.3 mm on dimensions smaller than 100 mm) |
| Minimum Wall Thickness | 0.75 mm necessary, 1.5 mm recommended for best results |
| Maximum Part Dimensions | Limited by vacuum chamber dimensions |
| Typical Quantities | Up to 50 parts per mould |
| Surface Structure | Gloss to Matt surface finish available |
Polyurethane (PU) Properties
Polyurethane is a versatile polymer material with excellent mechanical properties and plasticity. After nearly eighty years of development, it has wide applications in textiles, construction, aviation, shipping, transportation, medicine, and electronics.
- Flexible Polyurethane: Linear structure with thermoplasticity, better stability and chemical resistance than PVC foams. Used as packaging, sound insulation, and filtration materials.
- Rigid Polyurethane: Lightweight with superior thermal insulation, used in construction, automotive, and aviation industries.
- Polyurethane Elastomer: Performance between plastic and rubber, used in shoe and medical industries.
- Also used in adhesives, coatings, synthetic leather, and various industrial applications.
Manufacturing Facility
Product Packaging
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Hunan Jia Shan Hardware Tech Co., Ltd.
Location
1st Floor,Building 8 Phase II Factory Building,No.8 Lutian Road,Lugu Base,Lugu Street,Xiangjiang New Area,Hunan Province.Postal Code:410205
Contact Person
Tan