Precision Wire EDM Parts with ±0.005mm Tolerance and HRC 58-62 Hardness for Automotive and Medical Applications
| Attribute | Value |
|---|---|
| Name | CNC Wire EDM Parts |
| Material | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Main Process | Centerless Grinding and Mitsubishi EDM |
| Key Processes | PG machining, WEDM, EDM, Surface Grinding |
| Accuracy For Grinding | 0.001mm |
| Main Machining | Grinding, EDM, WEDM |
| Tolerance | ±0.005mm |
| EDM Accuracy | 0.002mm |
| Quality Control | 100% inspection |
| OEM Service | Yes |
Wire-cut EDM is a versatile precision machining process capable of manufacturing complex shapes and geometries. This technology is particularly valuable in aerospace and medical industries where strict tolerances are required. The process produces precise cuts by melting or vaporizing material rather than mechanical removal, enabling machining of features unsuitable for traditional techniques.
As industrial production scales and manufacturing technology advances, wire cutting has gained widespread adoption due to its high precision, efficiency, low power consumption, and cost-effectiveness. In mold processing, EDM technology has revolutionized manufacturing by enabling integrated die processing, reducing cycle times and costs while maintaining exceptional accuracy.
- Automotive Industry: Ideal for complex automotive components requiring high precision, particularly for specialized holes and cavities.
- Medical Industry: Perfect for intricate medical devices and implants where precision is critical, including dental components and syringe parts.
- Aluminum: Excellent thermal/electrical conductivity but requires careful handling to avoid gelatinous buildup during processing.
- Titanium: Well-suited for EDM machining with deionized water as dielectric medium to control heat.
- Steel: Preferred for complex features despite heat generation challenges.
- Brass: Requires slower cutting speeds due to softness but offers high tensile strength.
- Exceptional cutting precision requiring minimal post-processing
- Ideal for small parts and fine detail work
- Capable of complex geometries beyond traditional CNC capabilities
- Burr-free, deformation-free cutting in single operation
- Continuous, uninterrupted processing
Beyond Wire EDM, drilling EDM uses tubular electrodes for fine deep holes, while sinker EDM uses shaped electrodes to create cavities.
Laser cutting uses thermal energy while wire EDM employs electrical discharge for material removal.
Deionized water serves as an effective coolant with low carbon properties to regulate dielectric temperature.
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