Carbon Steel Wire EDM Parts with 0.001mm Grinding Accuracy & ±0.005mm Tolerance for Motorcycle Applications
Precision carbon steel wire EDM parts manufactured with high accuracy CNC technology and surface grinding for motorcycle and automotive applications. These components deliver exceptional dimensional stability and surface finish for demanding industrial use.
| Attribute | Specification |
|---|---|
| Material Options | Carbon steel, stainless steel, aluminum, titanium, nickel, alloy steel |
| Hardness | HRC 58-62 |
| Grinding Accuracy | 0.001mm |
| EDM Accuracy | 0.002mm |
| Tolerance | ±0.005mm |
| Main Processes | Centerless Grinding, Mitsubishi EDM, PG machining, WEDM, Surface Grinding |
| Quality Control | 100% inspection |
| OEM Service | Available |
Achieves tight tolerances of ±0.005mm with grinding accuracy to 0.001mm for superior dimensional control.
Low power consumption and manufacturing costs with continuous, uninterrupted processing capabilities.
100% inspection ensures consistent quality and reliability for critical applications.
- Aerospace: Engine components, turbine blades, landing gear parts requiring excellent surface finish
- Medical: Dental implants, syringe parts, medical devices with tiny features
- Automotive: Motorcycle components, precision automotive parts
- Industrial: Mold processing, mass-produced parts with complex geometries
| Material | Characteristics |
|---|---|
| Aluminum | Excellent thermal/electrical conductivity; requires proper operation to avoid gelatinous buildup |
| Titanium | Requires deionized water as medium to control heat during processing |
| Steel | Generates significant heat; requires precautions when processing complex features |
| Brass | High tensile strength but requires slow cutting speed due to softness |
Wire-cut electrical discharge machining (EDM) processes electrically conductive materials through melting and vaporizing, capable of manufacturing complex shapes and geometries with strict tolerances.
- Burr-free, deformation-free cutting in single processing stage
- Ideal for small parts and highly detailed projects
- Capable of complex designs difficult for traditional CNC machining
- Shortens manufacturing cycles while maintaining high precision
Besides Wire EDM, we offer drilling EDM (using tubular electrodes for fine, deep holes) and sink hole EDM (using conductive metal to form shaped electrodes).
Laser cutting uses high-power thermal beams, while wire-cut EDM uses electrical processing with a wire electrode for superior precision.
Deionized water serves as a coolant with low carbon properties to regulate dielectric temperature during processing.
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