Custom Solar Panel Aluminum Extrusions 6061 6063 Alloy
Price:
It depends on the quantity of the products and the production and processing technology.
MOQ:
It depends on the actual situation of the product.
Delivery Time:
Generally, it is within one month. The actual situation shall be subject to the quantity of the order and the degree of difficulty of the product production process.
Brand:
Product's brand provided at your need.
Product Description
Factory Direct Custom Aluminum Extrusions for Solar Panels
High precision industrial aluminum extrusions made from Aluminum Alloy 6061/6063, designed specifically for solar panel applications.
Product Specifications
| Attribute | Value |
|---|---|
| Surface Finished | Anodizing, Sand Blasting, Painting |
| Durability | High |
| Tolerance Grade | ±0.02MM |
| Hardness | HB>95 |
| Mold Temperature | 470°C |
| Corrosion Resistance | Strong |
| Usage | Assembly |
| Surface | Anodizing |
Solar Panel Aluminum Extrusions: Comprehensive Manufacturing Solutions
As solar installations continue to grow globally, aluminum extrusions play a critical role in providing structural integrity, thermal management, and durability for solar panel systems. Our facility offers end-to-end metal manufacturing solutions, including precision CNC machining services.
Key Advantages of Aluminum Extrusions for Solar Panels
- Structural Efficiency: Custom hollow shapes provide exceptional strength-to-weight ratios, with 6063 aluminum alloy frames weighing 30-40% less than steel equivalents.
- Corrosion Resistance: Natural oxide layer and treatments like anodizing extend lifespan to 25+ years, matching typical solar panel warranties.
- Thermal Performance: High thermal conductivity (205 W/m*K for 6061 alloy) helps dissipate heat, potentially boosting energy output by 1-2% annually.
Our Precision Extrusion Process
- Alloy Selection: 6061 and 6063 alloys for optimal strength and formability
- Billet Preparation: Heating to 450-500°C for uniform malleability
- Extrusion: Hydraulic presses up to 2,500 tons force billets through custom dies
- Cooling & Aging: Quenching and artificial aging to achieve T6 temper hardness
- Finishing: Anodizing, powder coating, or laser engraving options
Quality Control Standards
| Specification | Our Standard Tolerance | Industry Average |
|---|---|---|
| Cross-Sectional Dimension | ±0.1mm | ±0.3mm |
| Straightness | ≤0.5mm/m | ≤1.0mm/m |
| Surface Roughness | Ra 0.8μm | Ra 1.6μm |
| Tensile Strength (6063-T6) | 210-230 MPa | 180-210 MPa |
Additional CNC Machining Services
We offer complete CNC services for solar components, including:
- Milling for mounting brackets and complex 3D shapes
- Turning for cylindrical parts like hinge pins
- Drilling & tapping for threaded holes
- Laser cutting for precision sheet metal components
Our vertical integration reduces lead times by 30-40% compared to multiple suppliers.
Case Study: Utility-Scale Solar Bracket Optimization
Challenge: Existing mounting brackets prone to loosening in high winds
Solution: Redesigned with custom 6061 extrusion and CNC-machined slots
Results:
- 50% reduction in bracket failure rates
- 20% lower material costs
- Successful delivery for 50MW solar farm project
Why Choose Our Factory?
- Vertical Integration: Complete control from extrusion to final machining
- Quality Certifications: ISO 9001 and IATF 16949 compliant
- Scalability: From small prototypes (10-50 units) to large production runs (100,000+ units)
- Customization: Tailored solutions for your exact specifications
We deliver aluminum extrusion solutions that enhance efficiency, reduce costs, and stand the test of time for residential, commercial, and utility-scale solar projects.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
Zhongshan Shanfeng CNC Welding Aluminum Products Co., Ltd.
Location
Room 10, No. 147-3, Tanbei West Second Road, Lisheng Community, Xiaolan Town, Zhongshan City Guangdong Province
Contact Person
Roxy