5-Axis CNC Milled Precision Machined Components with High Tolerance and Multi-Surface CNC Milled Mold Insert
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Precision CNC Milling Services and Multi-Surface CNC Milled Mold Insert
We provide comprehensive precision CNC milling services utilizing advanced multi-axis machining centers to produce complex components with exceptional dimensional accuracy and superior surface finishes. Our milling capabilities support industries ranging from aerospace and medical to electronics and industrial machinery with both prototyping and high-volume production.
CNC Milling Parts Specifications
| Product Name | CNC Milling Parts |
| Material Available | Steel |
| Processing | CNC |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
Packaging & Delivery
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Milling Parts Key Features & Capabilities
Exceptional Precision & Tolerance Control
Achieve tight dimensional tolerances down to ±0.005mm for high-precision applications with consistent geometries across batch production.
Versatile Material Compatibility
Process a wide range of materials including aluminum alloys, stainless steel, titanium, brass, and engineering plastics.
Complex Geometry Machining Capability
Create intricate shapes including 3D contours, deep pockets, internal threads, and custom cavities.
Secondary Operations & Finishing
Value-Added Services
| Operation | Equipment/Process | Capability | Typical Tolerances |
|---|---|---|---|
| CNC Turning | Live tooling on mills, separate lathes | Turning features on milled parts | ±0.01mm |
| Grinding | Surface, cylindrical, jig grinders | Precision flatness, parallelism, size | ±0.002mm |
| EDM | Wire and sinker EDM | Complex geometries, hard materials | ±0.005mm |
| Heat Treatment | Vacuum furnaces, atmosphere controlled | Hardening, tempering, stress relief | Material dependent |
| Welding | TIG, laser, electron beam | Component assembly, repair | ±0.05mm after weld |
| Assembly | Press fits, adhesive, fastening | Multi-component assemblies | As per drawing |
Surface Finishing Options
| Finish Type | Process Method | Surface Ra (μm) | Characteristics & Applications |
|---|---|---|---|
| As-Machined | Standard CNC milling | 0.8-3.2 | Cost-effective, visible tool marks, general applications |
| Bead Blasting | Glass bead, aluminum oxide | 0.8-1.6 | Matte finish, uniform appearance, stress relief |
| Polishing | Mechanical, chemical, electro | 0.025-0.4 | Reflective, smooth, food, medical, optical |
| Anodizing | Type I-III, hardcoat (Al) | Base material dependent | Decorative, corrosion resistant, wear resistant |
| Plating | Nickel, chrome, zinc, tin | Varies | Corrosion protection, appearance, solderability |
| Powder Coating | Electrostatic application | N/A (coating) | Durable, color options, corrosion protection |
| Passivation | Nitric or citric acid (SS) | Base material finish | Corrosion resistance restoration |
| Laser Marking | Fiber, YAG lasers | N/A (marking) | Permanent identification, serialization, logos |
| Tumbling/Vibratory | Media finishing | 0.4-1.6 | Deburring, edge breaking, surface smoothing |
Quality Assurance & Inspection
Inspection Equipment & Capabilities
- CMM (Coordinate Measuring Machines): 3D measurement with 0.001mm accuracy, temperature controlled
- Optical Comparators/Vision Systems: Non-contact measurement, 2D profile verification
- Surface Roughness Testers: Contact and non-contact Ra, Rz, Rq measurements
- Roundness/Form Testers: Cylindricity, concentricity, flatness verification
- Hardness Testers: Rockwell, Brinell, Vickers, micro-hardness
- Portable Arms: Articulated arms with laser scanner for large parts
- Digital Height Gauges: Precision height measurement with 0.001mm resolution
- Gauge Blocks & Calibrated Instruments: Full set to ISO 3650 standards
- Force/Torque Measurement: For assembly validation, spring constant verification
Quality Management System
- ISO 9001:2015 Certified: Full quality management system implementation
- First Article Inspection: AS9102, PPAP, or custom FAIR documentation
- Statistical Process Control: Real-time monitoring of critical characteristics
- Material Certification: Mill test reports, material traceability to heat/lot
- Calibration Program: All inspection equipment calibrated to NIST-traceable standards
- Document Control: Revision-controlled drawings, specifications, procedures
- Non-Conformance System: Documented containment, root cause analysis, corrective action
Target Industries & Applications
Aerospace & Defense
- Components: Structural frames, brackets, housings, turbine components, fittings
- Materials: Aluminum (2024, 7075), titanium, Inconel, high-strength steels
- Standards: AS9100, NADCAP (machining), MIL specifications, customer-specific
- Critical Requirements: Fatigue resistance, weight optimization, documentation, traceability
Medical & Life Sciences
- Components: Surgical instruments, implantable devices, diagnostic equipment, prosthetics
- Materials: 316L stainless, titanium (Grade 5, 23), PEEK, cobalt-chrome
- Requirements: Biocompatibility, cleanroom manufacturing, sterilization compatibility
- Regulations: FDA compliance, ISO 13485, USP Class VI testing where applicable
Automotive & Motorsports
- Components: Engine parts, transmission housings, suspension components, brackets
- Materials: Aluminum, various steels, brass, magnesium (racing)
- Production Volumes: Prototype to high-volume (10,000+ parts)
- Special Capabilities: JIT delivery, kanban systems, production line support
Electronics & Semiconductor
- Components: Enclosures, heat sinks, wafer handling, test fixtures, connector bodies
- Materials: Aluminum, copper, engineering plastics, composites
- Precision Requirements: Often ±0.005mm or better, micron-level flatness
- Cleanliness: ESD-safe materials, particulate control, specialized cleaning
Industrial Machinery & Automation
- Components: Machine frames, brackets, guides, robotic components, fixture
- Materials: Carbon steel, aluminum, stainless, cast iron
- Requirements: Wear resistance, dimensional stability, rigidity
- Capabilities: Large part machining, weldment preparation, assembly interfaces
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong