ISO9001 Certified CNC Milling Parts and CNC Milled Copper EDM Electrode for High Precision CNC Machined Parts
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Precision CNC Milling Service and CNC Milled Copper EDM Electrode
CNC Milling Parts Specifications
| Product Name | Precision CNC Milling Parts |
| Material Available | Stainless Steel |
| Surface Finish | Blackened |
| Processing | CNC Milling |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging & Delivery
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Milling Capabilities
Exceptional Precision & Tolerance Control
Achieve tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production
Versatile Material Compatibility
Process aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials
Complex Geometry Machining Capability
Create intricate shapes including 3D contours, deep pockets, internal threads, and custom cavities
Milling Processes & Special Operations
Core Milling Operations
- Face Milling: Large surface area finishing, squaring operations
- Peripheral Milling: Slotting, profiling, contour machining
- Pocket Milling: Shallow and deep pocketing, cavity creation
- Contour Milling: 2D and 3D surface profiling
- Drilling/Tapping: Precision hole making, thread creation
- Boring: High-precision hole sizing and finishing
- Thread Milling: Internal and external thread creation
Advanced Machining Techniques
| Technique | Description | Applications | Benefits |
|---|---|---|---|
| High-Speed Machining | High spindle speeds with reduced chip loads | Aluminum, graphite, plastics | Reduced cycle times, improved surface finish |
| Hard Milling | Machining materials >45 HRC directly | Tool steels, hardened steels | Eliminates EDM, better surface integrity |
| Trochoidal Milling | Constant engagement circular tool paths | Deep slots, difficult materials | Reduced tool wear, higher material removal |
| Micro-Milling | Small tools (<1mm diameter) | Medical devices, micro-optics, electronics | Precision small features, fine details |
| 5-Axis Simultaneous | Continuous tool orientation control | Turbine blades, impellers, complex geometries | Single setup completion, complex contours |
Tooling & Cutting Technology
- Tool Materials: Carbide (various grades), CBN, PCD, diamond-coated, HSS
- Tool Holding Systems: HSK, BT, CAT with hydraulic, thermal, or mechanical clamping
- Cutting Tool Types: End mills (flat, ball, corner radius), face mills, slot cutters, drills, taps
- Coolant Systems: High-pressure through-spindle (70-200 bar), minimum quantity lubrication, cryogenic options
- Tool Management: Presetters, in-machine probing, automatic tool changers (30-200+ tools)
Secondary Operations & Finishing
Value-Added Services
| Operation | Equipment/Process | Capability | Typical Tolerances |
|---|---|---|---|
| CNC Turning | Live tooling on mills, separate lathes | Turning features on milled parts | ±0.01mm |
| Grinding | Surface, cylindrical, jig grinders | Precision flatness, parallelism, size | ±0.002mm |
| EDM | Wire and sinker EDM | Complex geometries, hard materials | ±0.005mm |
| Heat Treatment | Vacuum furnaces, atmosphere controlled | Hardening, tempering, stress relief | Material dependent |
| Welding | TIG, laser, electron beam | Component assembly, repair | ±0.05mm after weld |
| Assembly | Press fits, adhesive, fastening | Multi-component assemblies | As per drawing |
Surface Finishing Options
| Finish Type | Process Method | Surface Ra (μm) | Characteristics & Applications |
|---|---|---|---|
| As-Machined | Standard CNC milling | 0.8-3.2 | Cost-effective, visible tool marks, general applications |
| Bead Blasting | Glass bead, aluminum oxide | 0.8-1.6 | Matte finish, uniform appearance, stress relief |
| Polishing | Mechanical, chemical, electro | 0.025-0.4 | Reflective, smooth, food, medical, optical |
| Anodizing | Type I-III, hardcoat (Al) | Base material dependent | Decorative, corrosion resistant, wear resistant |
| Plating | Nickel, chrome, zinc, tin | Varies | Corrosion protection, appearance, solderability |
| Powder Coating | Electrostatic application | N/A (coating) | Durable, color options, corrosion protection |
| Passivation | Nitric or citric acid (SS) | Base material finish | Corrosion resistance restoration |
| Laser Marking | Fiber, YAG lasers | N/A (marking) | Permanent identification, serialization, logos |
| Tumbling/Vibratory | Media finishing | 0.4-1.6 | Deburring, edge breaking, surface smoothing |
Our Working Process
Inquiry & Consultation: You provide drawings (DXF/DWG/STEP/IGS), samples, or detailed requirements.
Design & Quotation: Our engineering team conducts DFM (Design for Manufacturability) analysis and provides a detailed solution with a competitive quote.
Tooling Development: Upon order confirmation, we commence precision die design and manufacturing.
Sample Approval: We provide first article samples for your testing and approval.
Mass Production: After sample approval, we initiate automated mass production.
QC & Delivery: Final inspection, professional packaging, and shipment as scheduled.
Why Choose Us?
- Expert Engineering Support: Free DFM advice to optimize your design for cost savings
- Rapid Response: 24-hour inquiry reply, fast prototyping (typically 7-15 days)
- Flexible Customization: Full OEM/ODM support, manufacturing strictly to your specifications
- Global Supply Experience: Products exported to North America, Europe, Asia, etc., familiar with international standards and logistics
Packaging & Shipping
Packaging: Standard export packaging options include blister trays, bubble bags, EPE foam, cartons, and wooden crates to ensure parts are free from wear and deformation during transit.
Shipping: Support various trade terms (FOB, CIF, DDP, etc.). Global shipping via sea freight, air freight, or express couriers (DHL, FedEx, etc.).
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong