ISO9001 Certified CNC Milled Roller with ±0.002~0.005mm Tolerance and 100% Inspection for Precision Milling

Precision CNC milling services for conveyor system rollers and custom fixtures & jigs with exceptional dimensional accuracy and quality assurance.

• Exceptional Precision & Tolerance Control: Achieve tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production
• Versatile Material Compatibility: Process aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials
• Complex Geometry Machining Capability: Create intricate shapes including 3D contours, deep pockets, internal threads, and custom cavities

• CMM (Coordinate Measuring Machines): 3D measurement with 0.001mm accuracy, temperature controlled
• Optical Comparators/Vision Systems: Non-contact measurement, 2D profile verification
• Surface Roughness Testers: Contact and non-contact Ra, Rz, Rq measurements
• Roundness/Form Testers: Cylindricity, concentricity, flatness verification
• Hardness Testers: Rockwell, Brinell, Vickers, micro-hardness
• Portable Arms: Articulated arms with laser scanner for large parts
• Digital Height Gauges: Precision height measurement with 0.001mm resolution
• Gauge Blocks & Calibrated Instruments: Full set to ISO 3650 standards
• Force/Torque Measurement: For assembly validation, spring constant verification

• ISO 9001:2015 Certified: Full quality management system implementation
• First Article Inspection: AS9102, PPAP, or custom FAIR documentation
• Statistical Process Control: Real-time monitoring of critical characteristics
• Material Certification: Mill test reports, material traceability to heat/lot
• Calibration Program: All inspection equipment calibrated to NIST-traceable standards
• Document Control: Revision-controlled drawings, specifications, procedures
• Non-Conformance System: Documented containment, root cause analysis, corrective action

• Components: Structural frames, brackets, housings, turbine components, fittings
• Materials: Aluminum (2024, 7075), titanium, Inconel, high-strength steels
• Standards: AS9100, NADCAP (machining), MIL specifications, customer-specific
• Critical Requirements: Fatigue resistance, weight optimization, documentation, traceability

• Components: Surgical instruments, implantable devices, diagnostic equipment, prosthetics
• Materials: 316L stainless, titanium (Grade 5, 23), PEEK, cobalt-chrome
• Requirements: Biocompatibility, cleanroom manufacturing, sterilization compatibility
• Regulations: FDA compliance, ISO 13485, USP Class VI testing where applicable

• Components: Engine parts, transmission housings, suspension components, brackets
• Materials: Aluminum, various steels, brass, magnesium (racing)
• Production Volumes: Prototype to high-volume (10,000+ parts)
• Special Capabilities: JIT delivery, kanban systems, production line support

• Components: Enclosures, heat sinks, wafer handling, test fixtures, connector bodies
• Materials: Aluminum, copper, engineering plastics, composites
• Precision Requirements: Often ±0.005mm or better, micron-level flatness
• Cleanliness: ESD-safe materials, particulate control, specialized cleaning

• Components: Machine frames, brackets, guides, robotic components, fixture
• Materials: Carbon steel, aluminum, stainless, cast iron
• Requirements: Wear resistance, dimensional stability, rigidity
• Capabilities: Large part machining, weldment preparation, assembly interfaces