Precision CNC Milled Block with Plastic (POM/Delrin) and ±0.002~0.005mm Tolerance for High-Accuracy Applications
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
CNC Milled Block with Precision Cavities and Plastic (POM/Delrin) CNC Milled Part
High-precision CNC milling services for complex components including blocks with precision cavities and plastic parts manufactured from materials like POM/Delrin.
CNC Milling Specifications
| Product Name | CNC Milling Parts |
|---|---|
| Material Available | Aluminum |
| Processing | CNC |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC Milling Parts Features
- Exceptional Precision & Tolerance Control: Achieve tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production
- Versatile Material Compatibility: Process aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials
- Complex Geometry Machining Capability: Create intricate shapes including 3D contours, deep pockets, internal threads, and custom cavities
Manufacturing Capabilities & Equipment Specifications
CNC Milling Equipment Portfolio
| Machine Type | Axis Configuration | Table Size (mm) | Positioning Accuracy | Repeatability | Spindle Power/Speed | Unique Capabilities |
|---|---|---|---|---|---|---|
| 3-Axis Vertical | X, Y, Z | 500*400 to 1500*800 | ±0.005mm | ±0.003mm | 7.5-22kW, 8,000-24,000 RPM | Heavy material removal, deep cavities |
| 4-Axis with Rotary | X, Y, Z, A | 400*400 to 800*600 | ±0.008mm | ±0.005mm | 10-15kW, 12,000-20,000 RPM | Continuous indexing, cylindrical features |
| 5-Axis Simultaneous | X, Y, Z, A, B/C | 500*500 to 1200*800 | ±0.01mm | ±0.006mm | 12-30kW, 10,000-30,000 RPM | Complex 3D contours, undercuts, compound angles |
| 5-Axis Gantry | X, Y, Z, A, C | 2000*1000 to 5000*2500 | ±0.015mm | ±0.008mm | 18-40kW, 6,000-15,000 RPM | Large part machining, molds, aerospace structures |
| High-Speed Machining | 3/5-Axis | 400*400 to 800*600 | ±0.005mm | ±0.002mm | 15-25kW, 20,000-60,000 RPM | Aluminum, plastics, graphite, fine details |
Technical Parameters & Tolerances
Standard Machining Tolerances: ±0.025mm to ±0.10mm
Precision Machining Capability: ±0.005mm (with process control)
Ultra-Precision Machining: ±0.002mm (for critical features)
Surface Finish Range:
- As-machined: Ra 1.6μm to Ra 3.2μm
- Fine machining: Ra 0.4μm to Ra 1.6μm
- Micro-machining: Ra 0.1μm to Ra 0.4μm (with post-processing)
Geometric Tolerancing:
- Flatness/Straightness: 0.01mm per 100mm
- Parallelism/Perpendicularity: 0.015mm per 100mm
- True Position: 0.01mm (with precision tooling)
Maximum Part Dimensions:
- Standard 5-axis: 800mm * 600mm * 500mm
- Gantry machines: 5000mm * 2500mm * 1500mm
- Weight capacity: Up to 10,000kg on largest machines
Material Expertise & Machinability
Metals & Alloys
| Material Group | Specific Grades | Machinability Rating | Recommended Cutting Parameters | Primary Applications |
|---|---|---|---|---|
| Aluminum Alloys | 6061, 7075, 2024, 5083, MIC-6 | Excellent | HS: 600-3000 m/min, DOC: 0.5-5mm | Aerospace, automotive, electronics, enclosures |
| Stainless Steels | 303, 304, 316, 17-4PH, 15-5PH, 416 | Fair to Good | HS: 50-120 m/min, DOC: 0.5-3mm | Medical, marine, chemical, food processing |
| Tool Steels | D2, A2, O1, H13, P20, S7 | Fair to Difficult | HS: 40-100 m/min, DOC: 0.2-2mm | Molds, dies, tooling, wear components |
| Carbon & Alloy Steels | 1018, 1045, 4140, 4340, 8620 | Good to Excellent | HS: 100-250 m/min, DOC: 1-5mm | Machine components, automotive, industrial |
| Titanium Alloys | Grade 2, Grade 5 (Ti6Al4V), Grade 23 | Difficult | HS: 30-70 m/min, DOC: 0.5-2mm | Aerospace, medical implants, chemical |
| Copper Alloys | C110, C360, C172, C932 | Excellent to Good | HS: 150-500 m/min, DOC: 0.5-4mm | Electrical, thermal, bearing, decorative |
| High-Temp Alloys | Inconel 718, Hastelloy, Waspaloy | Very Difficult | HS: 10-30 m/min, DOC: 0.2-1mm | Aerospace, turbine, extreme environment |
| Magnesium Alloys | AZ31B, AZ91D, WE43 | Excellent (with precautions) | HS: 300-1500 m/min, DOC: 1-5mm | Aerospace, racing, electronics (lightweight) |
Non-Metallic Materials
| Material Type | Specific Varieties | Key Considerations | Applications |
|---|---|---|---|
| Engineering Plastics | PEEK, Delrin, Nylon, PTFE, POM, UHMW | Low thermal conductivity, prone to melting, vibration damping | Medical, bearings, insulators, low friction |
| Advanced Composites | Carbon Fiber, G10/FR4, Fiberglass | Abrasive, layered structure, delamination risk | Aerospace, sporting goods, electronics |
| Precision Ceramics | Alumina, Zirconia, Macor | Extremely hard, brittle, specialized tooling required | Semiconductor, medical, wear components |
| Graphite & EDM Materials | ISO-63, POCO, GrafTech | Dust control, specialized tooling | EDM electrodes, thermal, crucibles |
Target Industries & Applications
Aerospace & Defense
- Components: Structural frames, brackets, housings, turbine components, fittings
- Materials: Aluminum (2024, 7075), titanium, Inconel, high-strength steels
- Standards: AS9100, NADCAP (machining), MIL specifications, customer-specific
- Critical Requirements: Fatigue resistance, weight optimization, documentation, traceability
Medical & Life Sciences
- Components: Surgical instruments, implantable devices, diagnostic equipment, prosthetics
- Materials: 316L stainless, titanium (Grade 5, 23), PEEK, cobalt-chrome
- Requirements: Biocompatibility, cleanroom manufacturing, sterilization compatibility
- Regulations: FDA compliance, ISO 13485, USP Class VI testing where applicable
Automotive & Motorsports
- Components: Engine parts, transmission housings, suspension components, brackets
- Materials: Aluminum, various steels, brass, magnesium (racing)
- Production Volumes: Prototype to high-volume (10,000+ parts)
- Special Capabilities: JIT delivery, kanban systems, production line support
Electronics & Semiconductor
- Components: Enclosures, heat sinks, wafer handling, test fixtures, connector bodies
- Materials: Aluminum, copper, engineering plastics, composites
- Precision Requirements: Often ±0.005mm or better, micron-level flatness
- Cleanliness: ESD-safe materials, particulate control, specialized cleaning
Industrial Machinery & Automation
- Components: Machine frames, brackets, guides, robotic components, fixture
- Materials: Carbon steel, aluminum, stainless, cast iron
- Requirements: Wear resistance, dimensional stability, rigidity
- Capabilities: Large part machining, weldment preparation, assembly interfaces
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong