Precision CNC Turned Roller with ±0.002~0.005mm Tolerance and Blue Oxidation Surface Finish for Conveyor Systems - ISO9001 Certified
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
CNC Turned Roller for Conveyor System and Custom Fixture & Jig CNC Turning
Our precision CNC turning parts deliver exceptional accuracy and consistency for demanding industrial applications including conveyor systems and custom fixtures.
CNC Turning Parts Specifications
| Product Name | CNC Turning Parts |
|---|---|
| Material Available | Aluminum |
| Processing | CNC Turning |
| Surface Finish | Blue Oxidation |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC Turning Parts Capabilities
Our CNC turning parts deliver exceptional precision and consistency, capable of machining metal and non-metal components with complex structures including shafts and discs. Controlled by pre-set programs, our process enables one-time forming of intricate details such as complex threads, chamfers, and grooves, making these parts ideal for demanding applications across multiple industries.
Secondary Operations & Finishing
Value-Added Services
| Operation | Equipment Used | Capability/Specification |
|---|---|---|
| CNC Milling | 3/4/5-axis mills | Cross-holes, flats, keyways, complex features |
| Drilling/Tapping | CNC drill units | Deep hole (up to 10* diameter), micro-drilling (Ø0.3mm+) |
| Grinding | Cylindrical grinders | ID/OD grinding, surface grinding |
| Heat Treatment | Vacuum furnaces | Hardening, tempering, stress relieving, annealing |
| Welding | TIG, laser welders | Precision welding for assemblies |
| Assembly | Cleanroom facilities | Press fits, adhesive bonding, mechanical fastening |
Surface Finishes
| Finish Type | Process | Typical Ra Value | Characteristics |
|---|---|---|---|
| As-Machined | CNC turned | 0.8-3.2μm | Cost-effective, tool marks visible |
| Polished | Mechanical polishing | 0.1-0.4μm | Reflective, smooth, cosmetic quality |
| Anodized | Type II/III anodizing | 0.4-1.6μm | Decorative, corrosion resistant (Al) |
| Plated | Electroplating | Varies | Chrome, nickel, zinc, tin coatings |
| Passivated | Chemical treatment | Base material finish | Corrosion resistance (stainless) |
| Painted/Powder Coated | Spray application | Varies | Color options, additional protection |
| Black Oxide | Chemical conversion | Base material finish | Mild corrosion resistance, appearance |
Quality Assurance & Inspection
Inspection Equipment
- Multi-Sensor CMMs: 3D measurement with 0.001mm accuracy
- Optical Comparators: Profile projection with 20* to 100* magnification
- Surface Roughness Testers: Portable and benchtop Ra/Rz measurement
- Hardness Testers: Rockwell, Brinell, Vickers, and micro-hardness
- Thread Gauges: Complete sets to ISO/ANSI standards
- Digital Calipers/Micrometers: 0.001mm resolution, calibrated regularly
- Roundness Testers: Concentricity and cylindricity measurement
- Force Measurement: Torque testing, spring constant verification
Quality Certifications & Processes
- ISO 9001:2015 certified quality management system
- First Article Inspection (FAIR): AS9102/PPAP documentation available
- Statistical Process Control (SPC): Real-time monitoring of critical dimensions
- Material Traceability: Mill test certificates, heat/lot number tracking
- Calibration Program: All inspection equipment calibrated to NIST standards
- Document Control: Revision-controlled drawings and specifications
Ordering Process & Lead Times
Standard Process Flow
- RFQ Submission: Drawings (PDF/DWG), 3D models (STEP/IGES), specifications
- Engineering Review: DFM analysis, material recommendation, process planning (24-48 hour response)
- Quotation: Detailed pricing including tooling, setup, and piece price
- Prototype Phase: Sample production with inspection report
- Production Approval: Process validation, inspection plan approval
- Manufacturing: Scheduled production with milestone updates
- Final Inspection: Complete FAIR or inspection report
- Delivery: Packaged per requirements, shipping with tracking
Lead Time Guidelines
| Order Type | Typical Lead Time | Notes |
|---|---|---|
| Prototype/Samples | 5-10 business days | Standard materials, simple geometries |
| Low Volume (1-100 pcs) | 10-20 business days | Includes setup and first article inspection |
| Medium Volume (100-1,000 pcs) | 3-4 weeks | Batch production with process optimization |
| High Volume (1,000+ pcs) | 4-8 weeks | Dedicated production runs, tooling optimization |
| Expedited Services | 50-100% premium | Available for urgent requirements |
Customization & Special Capabilities
Complex Geometries
- Eccentric Features: Off-center turning, cam profiles
- Micro-Machining: Parts as small as Ø0.5mm with features to 0.05mm
- Thin-Wall Components: Walls as thin as 0.1mm with proper support
- Deep Hole Drilling: Up to 20* diameter depth with gun drilling equipment
- Contoured Surfaces: Programmable radius forms, complex profiles
Special Processes
- Hard Turning: Machining of hardened materials (45-65 HRC)
- Polygon Turning: Non-circular forms, hex shapes, special profiles
- Burnishing: Diamond or roller burnishing for superior surface finish
- Knurling: Straight, diagonal, and diamond patterns
- Part Marking: Laser engraving, dot peen marking, serialization
Packaging & Logistics
Packaging Options
- Standard: Poly bags with labeled partitions in shipping cartons
- ESD-Safe: Anti-static packaging for electronic components
- Cleanroom: Double-bagged, particulate-controlled for medical/aerospace
- VCI Protection: Volatile corrosion inhibitor packaging for ferrous metals
- Custom: Foam inserts, vacuum sealing, desiccant packs as required
Shipping & Logistics
- Export Documentation: Commercial invoice, packing list, certificate of origin
- International Compliance: REACH, RoHS, conflict mineral documentation
- Global Shipping: Relationships with major carriers (DHL, FedEx, UPS)
- Inventory Management: Consignment stock, kanban systems, bonded warehousing
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong