5-Axis CNC Milled Precision Components with ±0.002~0.005mm Tolerance and ISO9001 Certification
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Complex 5-Axis CNC Milled Prototype Manufacturer for Transmission Shafts
Specializing in precision CNC milling of transmission shaft prototypes with complex geometries and tight tolerances.
CNC Milling Parts Specifications
| Product Name | Precision CNC Milling Parts |
|---|---|
| Material Available | Aluminum |
| Surface Finish | Black Oxidation |
| Processing | CNC Milling |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC Milling Parts Capabilities
Exceptional Precision & Tolerance Control
Achieve tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production
Versatile Material Compatibility
Process aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials
Complex Geometry Machining Capability
Create intricate shapes including 3D contours, deep pockets, internal threads, and custom cavities
Secondary Operations & Finishing
Value-Added Services
| Operation | Equipment Used | Capability/Specification |
|---|---|---|
| CNC Milling | 3/4/5-axis mills | Cross-holes, flats, keyways, complex features |
| Drilling/Tapping | CNC drill units | Deep hole (up to 10* diameter), micro-drilling (Ø0.3mm+) |
| Grinding | Cylindrical grinders | ID/OD grinding, surface grinding |
| Heat Treatment | Vacuum furnaces | Hardening, tempering, stress relieving, annealing |
| Welding | TIG, laser welders | Precision welding for assemblies |
| Assembly | Cleanroom facilities | Press fits, adhesive bonding, mechanical fastening |
Surface Finishes
| Finish Type | Process | Typical Ra Value | Characteristics |
|---|---|---|---|
| As-Machined | CNC turned | 0.8-3.2μm | Cost-effective, tool marks visible |
| Polished | Mechanical polishing | 0.1-0.4μm | Reflective, smooth, cosmetic quality |
| Anodized | Type II/III anodizing | 0.4-1.6μm | Decorative, corrosion resistant (Al) |
| Plated | Electroplating | Varies | Chrome, nickel, zinc, tin coatings |
| Passivated | Chemical treatment | Base material finish | Corrosion resistance (stainless) |
| Painted/Powder Coated | Spray application | Varies | Color options, additional protection |
| Black Oxide | Chemical conversion | Base material finish | Mild corrosion resistance, appearance |
Quality Assurance & Inspection
Inspection Equipment
- Multi-Sensor CMMs: 3D measurement with 0.001mm accuracy
- Optical Comparators: Profile projection with 20* to 100* magnification
- Surface Roughness Testers: Portable and benchtop Ra/Rz measurement
- Hardness Testers: Rockwell, Brinell, Vickers, and micro-hardness
- Thread Gauges: Complete sets to ISO/ANSI standards
- Digital Calipers/Micrometers: 0.001mm resolution, calibrated regularly
- Roundness Testers: Concentricity and cylindricity measurement
- Force Measurement: Torque testing, spring constant verification
Quality Certifications & Processes
- ISO 9001:2015 certified quality management system
- First Article Inspection (FAIR): AS9102/PPAP documentation available
- Statistical Process Control (SPC): Real-time monitoring of critical dimensions
- Material Traceability: Mill test certificates, heat/lot number tracking
- Calibration Program: All inspection equipment calibrated to NIST standards
- Document Control: Revision-controlled drawings and specifications
Ordering Process & Lead Times
Standard Process Flow
- RFQ Submission: Drawings (PDF/DWG), 3D models (STEP/IGES), specifications
- Engineering Review: DFM analysis, material recommendation, process planning (24-48 hour response)
- Quotation: Detailed pricing including tooling, setup, and piece price
- Prototype Phase (if required): Sample production with inspection report
- Production Approval: Process validation, inspection plan approval
- Manufacturing: Scheduled production with milestone updates
- Final Inspection: Complete FAIR or inspection report
- Delivery: Packaged per requirements, shipping with tracking
Lead Time Guidelines
| Order Type | Typical Lead Time | Notes |
|---|---|---|
| Prototype/Samples | 5-10 business days | Standard materials, simple geometries |
| Low Volume (1-100 pcs) | 10-20 business days | Includes setup and first article inspection |
| Medium Volume (100-1,000 pcs) | 3-4 weeks | Batch production with process optimization |
| High Volume (1,000+ pcs) | 4-8 weeks | Dedicated production runs, tooling optimization |
| Expedited Services | 50-100% premium | Available for urgent requirements |
Customization & Special Capabilities
Complex Geometries
- Eccentric Features: Off-center turning, cam profiles
- Micro-Machining: Parts as small as Ø0.5mm with features to 0.05mm
- Thin-Wall Components: Walls as thin as 0.1mm with proper support
- Deep Hole Drilling: Up to 20* diameter depth with gun drilling equipment
- Contoured Surfaces: Programmable radius forms, complex profiles
Special Processes
- Hard Turning: Machining of hardened materials (45-65 HRC)
- Polygon Turning: Non-circular forms, hex shapes, special profiles
- Burnishing: Diamond or roller burnishing for superior surface finish
- Knurling: Straight, diagonal, and diamond patterns
- Part Marking: Laser engraving, dot peen marking, serialization
Packaging & Logistics
Packaging Options
- Standard: Poly bags with labeled partitions in shipping cartons
- ESD-Safe: Anti-static packaging for electronic components
- Cleanroom: Double-bagged, particulate-controlled for medical/aerospace
- VCI Protection: Volatile corrosion inhibitor packaging for ferrous metals
- Custom: Foam inserts, vacuum sealing, desiccant packs as required
Shipping & Logistics
- Export Documentation: Commercial invoice, packing list, certificate of origin
- International Compliance: REACH, RoHS, conflict mineral documentation
- Global Shipping: Relationships with major carriers (DHL, FedEx, UPS)
- Inventory Management: Consignment stock, kanban systems, bonded warehousing
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong