Complex 3D Plastic Prototype with High Precision 5-Axis CNC Milling Service ISO9001 Certified
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Complex 3D Plastic Prototype | 5-Axis CNC Milling Service
Precision CNC Milling Parts Specifications
| Product Name | Precision CNC Milling Parts |
| Material Available | Plastic |
| Processing | CNC Milling |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Milling Capabilities
Exceptional Precision & Tolerance Control
Achieve tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production
Versatile Material Compatibility
Process aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials
Complex Geometry Machining Capability
Create intricate shapes including 3D contours, deep pockets, internal threads, and custom cavities
Manufacturing Equipment Specifications
| Machine Type | Axis Configuration | Table Size (mm) | Positioning Accuracy | Repeatability | Spindle Power/Speed | Unique Capabilities |
|---|---|---|---|---|---|---|
| 3-Axis Vertical | X, Y, Z | 500*400 to 1500*800 | ±0.005mm | ±0.003mm | 7.5-22kW, 8,000-24,000 RPM | Heavy material removal, deep cavities |
| 4-Axis with Rotary | X, Y, Z, A | 400*400 to 800*600 | ±0.008mm | ±0.005mm | 10-15kW, 12,000-20,000 RPM | Continuous indexing, cylindrical features |
| 5-Axis Simultaneous | X, Y, Z, A, B/C | 500*500 to 1200*800 | ±0.01mm | ±0.006mm | 12-30kW, 10,000-30,000 RPM | Complex 3D contours, undercuts, compound angles |
| 5-Axis Gantry | X, Y, Z, A, C | 2000*1000 to 5000*2500 | ±0.015mm | ±0.008mm | 18-40kW, 6,000-15,000 RPM | Large part machining, molds, aerospace structures |
| High-Speed Machining | 3/5-Axis | 400*400 to 800*600 | ±0.005mm | ±0.002mm | 15-25kW, 20,000-60,000 RPM | Aluminum, plastics, graphite, fine details |
Technical Parameters & Tolerances
- Standard Machining Tolerances: ±0.025mm to ±0.10mm
- Precision Machining Capability: ±0.005mm (with process control)
- Ultra-Precision Machining: ±0.002mm (for critical features)
- Surface Finish Range:
- As-machined: Ra 1.6μm to Ra 3.2μm
- Fine machining: Ra 0.4μm to Ra 1.6μm
- Micro-machining: Ra 0.1μm to Ra 0.4μm (with post-processing)
- Geometric Tolerancing:
- Flatness/Straightness: 0.01mm per 100mm
- Parallelism/Perpendicularity: 0.015mm per 100mm
- True Position: 0.01mm (with precision tooling)
- Maximum Part Dimensions:
- Standard 5-axis: 800mm * 600mm * 500mm
- Gantry machines: 5000mm * 2500mm * 1500mm
- Weight capacity: Up to 10,000kg on largest machines
Material Expertise
Metals & Alloys
| Material Group | Specific Grades | Machinability Rating | Recommended Cutting Parameters | Primary Applications |
|---|---|---|---|---|
| Aluminum Alloys | 6061, 7075, 2024, 5083, MIC-6 | Excellent | HS: 600-3000 m/min, DOC: 0.5-5mm | Aerospace, automotive, electronics, enclosures |
| Stainless Steels | 303, 304, 316, 17-4PH, 15-5PH, 416 | Fair to Good | HS: 50-120 m/min, DOC: 0.5-3mm | Medical, marine, chemical, food processing |
| Tool Steels | D2, A2, O1, H13, P20, S7 | Fair to Difficult | HS: 40-100 m/min, DOC: 0.2-2mm | Molds, dies, tooling, wear components |
| Carbon & Alloy Steels | 1018, 1045, 4140, 4340, 8620 | Good to Excellent | HS: 100-250 m/min, DOC: 1-5mm | Machine components, automotive, industrial |
| Titanium Alloys | Grade 2, Grade 5 (Ti6Al4V), Grade 23 | Difficult | HS: 30-70 m/min, DOC: 0.5-2mm | Aerospace, medical implants, chemical |
| Copper Alloys | C110, C360, C172, C932 | Excellent to Good | HS: 150-500 m/min, DOC: 0.5-4mm | Electrical, thermal, bearing, decorative |
| High-Temp Alloys | Inconel 718, Hastelloy, Waspaloy | Very Difficult | HS: 10-30 m/min, DOC: 0.2-1mm | Aerospace, turbine, extreme environment |
| Magnesium Alloys | AZ31B, AZ91D, WE43 | Excellent (with precautions) | HS: 300-1500 m/min, DOC: 1-5mm | Aerospace, racing, electronics (lightweight) |
Non-Metallic Materials
| Material Type | Specific Varieties | Key Considerations | Applications |
|---|---|---|---|
| Engineering Plastics | PEEK, Delrin, Nylon, PTFE, POM, UHMW | Low thermal conductivity, prone to melting, vibration damping | Medical, bearings, insulators, low friction |
| Advanced Composites | Carbon Fiber, G10/FR4, Fiberglass | Abrasive, layered structure, delamination risk | Aerospace, sporting goods, electronics |
| Precision Ceramics | Alumina, Zirconia, Macor | Extremely hard, brittle, specialized tooling required | Semiconductor, medical, wear components |
| Graphite & EDM Materials | ISO-63, POCO, GrafTech | Dust control, specialized tooling | EDM electrodes, thermal, crucibles |
Ordering Process & Lead Times
Standard Process Flow
- RFQ Submission: Drawings (PDF/DWG), 3D models (STEP/IGES), specifications
- Engineering Review: DFM analysis, material recommendation, process planning (24-48 hour response)
- Quotation: Detailed pricing including tooling, setup, and piece price
- Prototype Phase: Sample production with inspection report
- Production Approval: Process validation, inspection plan approval
- Manufacturing: Scheduled production with milestone updates
- Final Inspection: Complete FAIR or inspection report
- Delivery: Packaged per requirements, shipping with tracking
Lead Time Guidelines
| Order Type | Typical Lead Time | Notes |
|---|---|---|
| Prototype/Samples | 5-10 business days | Standard materials, simple geometries |
| Low Volume (1-100 pcs) | 10-20 business days | Includes setup and first article inspection |
| Medium Volume (100-1,000 pcs) | 3-4 weeks | Batch production with process optimization |
| High Volume (1,000+ pcs) | 4-8 weeks | Dedicated production runs, tooling optimization |
| Expedited Services | 50-100% premium | Available for urgent requirements |
Customization & Special Capabilities
Complex Geometries
- Eccentric Features: Off-center turning, cam profiles
- Micro-Machining: Parts as small as Ø0.5mm with features to 0.05mm
- Thin-Wall Components: Walls as thin as 0.1mm with proper support
- Deep Hole Drilling: Up to 20× diameter depth with gun drilling equipment
- Contoured Surfaces: Programmable radius forms, complex profiles
Special Processes
- Hard Turning: Machining of hardened materials (45-65 HRC)
- Polygon Turning: Non-circular forms, hex shapes, special profiles
- Burnishing: Diamond or roller burnishing for superior surface finish
- Knurling: Straight, diagonal, and diamond patterns
- Part Marking: Laser engraving, dot peen marking, serialization
Packaging & Logistics
Packaging Options
- Standard: Poly bags with labeled partitions in shipping cartons
- ESD-Safe: Anti-static packaging for electronic components
- Cleanroom: Double-bagged, particulate-controlled for medical/aerospace
- VCI Protection: Volatile corrosion inhibitor packaging for ferrous metals
- Custom: Foam inserts, vacuum sealing, desiccant packs as required
Shipping & Logistics
- Export Documentation: Commercial invoice, packing list, certificate of origin
- International Compliance: REACH, RoHS, conflict mineral documentation
- Global Shipping: Relationships with major carriers (DHL, FedEx, UPS)
- Inventory Management: Consignment stock, kanban systems, bonded warehousing
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong