Custom CNC Milling Parts for Surgical Instruments with ±0.002~0.005mm Tolerance, ISO9001 Certified, and 100% Inspection
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Custom CNC Milling for Surgical Instrument Components
Precision CNC milling services specializing in surgical instrument components with exceptional accuracy and quality control.
CNC Milling Parts Specifications
| Place of Origin | China |
| Brand Name | iMission |
| Material | Aluminum |
| Size | Support design |
| Color | Material Color or Customized |
| Thickness | 0.5-20.0mm or Customized |
| Processing | CNC Milling |
| Certificate | ISO9001 |
| MOQ | 1 PC |
| Lead time | 7-35 Working Days |
| Precision | +/-0.002~0.005mm |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Milling Parts Key Features
- Exceptional Precision & Tolerance Control: Achieve tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production
- Versatile Material Compatibility: Process aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials
- Complex Geometry Machining: Create intricate 3D contours, deep pockets, internal threads, and custom cavities
Manufacturing Capabilities & Equipment
CNC Milling Equipment Portfolio
| Machine Type | Axis Configuration | Table Size (mm) | Positioning Accuracy | Repeatability | Spindle Power/Speed | Unique Capabilities |
|---|---|---|---|---|---|---|
| 3-Axis Vertical | X, Y, Z | 500*400 to 1500*800 | ±0.005mm | ±0.003mm | 7.5-22kW, 8,000-24,000 RPM | Heavy material removal, deep cavities |
| 4-Axis with Rotary | X, Y, Z, A | 400*400 to 800*600 | ±0.008mm | ±0.005mm | 10-15kW, 12,000-20,000 RPM | Continuous indexing, cylindrical features |
| 5-Axis Simultaneous | X, Y, Z, A, B/C | 500*500 to 1200*800 | ±0.01mm | ±0.006mm | 12-30kW, 10,000-30,000 RPM | Complex 3D contours, undercuts, compound angles |
| 5-Axis Gantry | X, Y, Z, A, C | 2000*1000 to 5000*2500 | ±0.015mm | ±0.008mm | 18-40kW, 6,000-15,000 RPM | Large part machining, molds, aerospace structures |
| High-Speed Machining | 3/5-Axis | 400*400 to 800*600 | ±0.005mm | ±0.002mm | 15-25kW, 20,000-60,000 RPM | Aluminum, plastics, graphite, fine details |
Technical Parameters & Tolerances
Standard Machining Tolerances: ±0.025mm to ±0.10mm
Precision Machining Capability: ±0.005mm (with process control)
Ultra-Precision Machining: ±0.002mm (for critical features)
Precision Machining Capability: ±0.005mm (with process control)
Ultra-Precision Machining: ±0.002mm (for critical features)
Surface Finish Range
- As-machined: Ra 1.6μm to Ra 3.2μm
- Fine machining: Ra 0.4μm to Ra 1.6μm
- Micro-machining: Ra 0.1μm to Ra 0.4μm (with post-processing)
Geometric Tolerancing
- Flatness/Straightness: 0.01mm per 100mm
- Parallelism/Perpendicularity: 0.015mm per 100mm
- True Position: 0.01mm (with precision tooling)
Maximum Part Dimensions
- Standard 5-axis: 800mm * 600mm * 500mm
- Gantry machines: 5000mm * 2500mm * 1500mm
- Weight capacity: Up to 10,000kg on largest machines
Available Surface Finishes
To ensure part corrosion resistance, aesthetics, and specific functionality, we offer comprehensive post-processing services:
Plating: Zinc Plating, Nickel Plating, Chrome Plating, Tin Plating.
Coating: Powder Coating, Spray Painting, E-Coating.
Chemical Treatment: Anodizing (for Aluminum), Passivation (for Stainless Steel), Black Oxide.
Mechanical Treatment: Polishing, Brushing, Deburring.
Coating: Powder Coating, Spray Painting, E-Coating.
Chemical Treatment: Anodizing (for Aluminum), Passivation (for Stainless Steel), Black Oxide.
Mechanical Treatment: Polishing, Brushing, Deburring.
Quality Control
Quality is our cornerstone. We implement a full-process quality control system:
Certification: ISO 9001:2015 Quality Management System Certified.
Inspection Equipment: Equipped with CMM, Optical Comparators, Calipers, Micrometers, Salt Spray Test Chambers, Hardness Testers, etc.
Process Control: Implement full-process monitoring from Incoming Quality Control (IQC), In-Process Quality Control (IPQC) to Final Outgoing Quality Control (OQC).
Documentation Support: Can provide PPAP (Production Part Approval Process), FAI (First Article Inspection) Reports, Material Certificates, etc.
Inspection Equipment: Equipped with CMM, Optical Comparators, Calipers, Micrometers, Salt Spray Test Chambers, Hardness Testers, etc.
Process Control: Implement full-process monitoring from Incoming Quality Control (IQC), In-Process Quality Control (IPQC) to Final Outgoing Quality Control (OQC).
Documentation Support: Can provide PPAP (Production Part Approval Process), FAI (First Article Inspection) Reports, Material Certificates, etc.
Our Working Process
Inquiry & Consultation: You provide drawings (DXF/DWG/STEP/IGS), samples, or detailed requirements.
Design & Quotation: Our engineering team conducts DFM (Design for Manufacturability) analysis and provides a detailed solution with a competitive quote.
Tooling Development: Upon order confirmation, we commence precision die design and manufacturing.
Sample Approval: We provide first article samples for your testing and approval.
Mass Production: After sample approval, we initiate automated mass production.
QC & Delivery: Final inspection, professional packaging, and shipment as scheduled.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong