Complex 3D Plastic Prototype with ±0.002~0.005mm Tolerance ISO9001 Certified CNC Milling Parts
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Complex 3D Plastic Prototype | 5-Axis CNC Milling Service
Our 5-axis CNC milling service delivers exceptional precision for complex 3D plastic prototypes and production parts with tight tolerances and versatile material compatibility.
CNC Milling Parts Specifications
| Specification | Details |
|---|---|
| Place of Origin | China |
| Brand Name | iMission |
| Material | Steel |
| Size | Support design |
| Color | Material Color or Customized |
| Thickness | 0.5-20.0mm or Customized |
| Processing | CNC Milling |
| Certificate | ISO9001 |
| MOQ | 1 PC |
| Lead time | 7-35 Working Days |
| Precision | +/-0.002~0.005mm |
Packaging and Delivery
| Aspect | Details |
|---|---|
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Milling Parts Key Features
- Exceptional Precision & Tolerance Control: Achieve tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production
- Versatile Material Compatibility: Process aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials
- Complex Geometry Machining: Create intricate 3D contours, deep pockets, internal threads, and custom cavities
Material Expertise & Machinability
Metals & Alloys
| Material Group | Specific Grades | Machinability Rating | Recommended Cutting Parameters | Primary Applications |
|---|---|---|---|---|
| Aluminum Alloys | 6061, 7075, 2024, 5083, MIC-6 | Excellent | HS: 600-3000 m/min, DOC: 0.5-5mm | Aerospace, automotive, electronics, enclosures |
| Stainless Steels | 303, 304, 316, 17-4PH, 15-5PH, 416 | Fair to Good | HS: 50-120 m/min, DOC: 0.5-3mm | Medical, marine, chemical, food processing |
| Tool Steels | D2, A2, O1, H13, P20, S7 | Fair to Difficult | HS: 40-100 m/min, DOC: 0.2-2mm | Molds, dies, tooling, wear components |
| Carbon & Alloy Steels | 1018, 1045, 4140, 4340, 8620 | Good to Excellent | HS: 100-250 m/min, DOC: 1-5mm | Machine components, automotive, industrial |
| Titanium Alloys | Grade 2, Grade 5 (Ti6Al4V), Grade 23 | Difficult | HS: 30-70 m/min, DOC: 0.5-2mm | Aerospace, medical implants, chemical |
| Copper Alloys | C110, C360, C172, C932 | Excellent to Good | HS: 150-500 m/min, DOC: 0.5-4mm | Electrical, thermal, bearing, decorative |
| High-Temp Alloys | Inconel 718, Hastelloy, Waspaloy | Very Difficult | HS: 10-30 m/min, DOC: 0.2-1mm | Aerospace, turbine, extreme environment |
| Magnesium Alloys | AZ31B, AZ91D, WE43 | Excellent (with precautions) | HS: 300-1500 m/min, DOC: 1-5mm | Aerospace, racing, electronics (lightweight) |
Non-Metallic Materials
| Material Type | Specific Varieties | Key Considerations | Applications |
|---|---|---|---|
| Engineering Plastics | PEEK, Delrin, Nylon, PTFE, POM, UHMW | Low thermal conductivity, prone to melting, vibration damping | Medical, bearings, insulators, low friction |
| Advanced Composites | Carbon Fiber, G10/FR4, Fiberglass | Abrasive, layered structure, delamination risk | Aerospace, sporting goods, electronics |
| Precision Ceramics | Alumina, Zirconia, Macor | Extremely hard, brittle, specialized tooling required | Semiconductor, medical, wear components |
| Graphite & EDM Materials | ISO-63, POCO, GrafTech | Dust control, specialized tooling | EDM electrodes, thermal, crucibles |
Milling Processes & Special Operations
Core Milling Operations
- Face Milling: Large surface area finishing, squaring operations
- Peripheral Milling: Slotting, profiling, contour machining
- Pocket Milling: Shallow and deep pocketing, cavity creation
- Contour Milling: 2D and 3D surface profiling
- Drilling/Tapping: Precision hole making, thread creation
- Boring: High-precision hole sizing and finishing
- Thread Milling: Internal and external thread creation
Advanced Machining Techniques
| Technique | Description | Applications | Benefits |
|---|---|---|---|
| High-Speed Machining | High spindle speeds with reduced chip loads | Aluminum, graphite, plastics | Reduced cycle times, improved surface finish |
| Hard Milling | Machining materials >45 HRC directly | Tool steels, hardened steels | Eliminates EDM, better surface integrity |
| Trochoidal Milling | Constant engagement circular tool paths | Deep slots, difficult materials | Reduced tool wear, higher material removal |
| Micro-Milling | Small tools (<1mm diameter) | Medical devices, micro-optics, electronics | Precision small features, fine details |
| 5-Axis Simultaneous | Continuous tool orientation control | Turbine blades, impellers, complex geometries | Single setup completion, complex contours |
Tooling & Cutting Technology
- Tool Materials: Carbide (various grades), CBN, PCD, diamond-coated, HSS
- Tool Holding Systems: HSK, BT, CAT with hydraulic, thermal, or mechanical clamping
- Cutting Tool Types: End mills (flat, ball, corner radius), face mills, slot cutters, drills, taps
- Coolant Systems: High-pressure through-spindle (70-200 bar), minimum quantity lubrication, cryogenic options
- Tool Management: Presetters, in-machine probing, automatic tool changers (30-200+ tools)
Our Working Process
- Inquiry & Consultation: You provide drawings (DXF/DWG/STEP/IGS), samples, or detailed requirements.
- Design & Quotation: Our engineering team conducts DFM (Design for Manufacturability) analysis and provides a detailed solution with a competitive quote.
- Tooling Development: Upon order confirmation, we commence precision die design and manufacturing.
- Sample Approval: We provide first article samples for your testing and approval.
- Mass Production: After sample approval, we initiate automated mass production.
- QC & Delivery: Final inspection, professional packaging, and shipment as scheduled.
Why Choose Us?
- Expert Engineering Support: Free DFM advice to optimize your design for cost savings.
- Rapid Response: 24-hour inquiry reply, fast prototyping (typically 7-15 days).
- Flexible Customization: Full OEM/ODM support, manufacturing strictly to your specifications.
- Global Supply Experience: Products exported to North America, Europe, Asia, etc., familiar with international standards and logistics.
Packaging & Shipping
Packaging: Standard export packaging options include blister trays, bubble bags, EPE foam, cartons, and wooden crates to ensure parts are free from wear and deformation during transit.
Shipping: Support various trade terms (FOB, CIF, DDP, etc.). Global shipping via sea freight, air freight, or express couriers (DHL, FedEx, etc.).
Contact us today for a free quotation and professional manufacturability analysis! Send us your drawings or requirements, and our team will provide you with the optimal solution.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong