Precision CNC Machining Part for Sensor Mount Bracket with ±0.002~0.005mm Tolerance and Black Oxidation Surface Finish (ISO9001 Certified)
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Precision CNC Machining Part for Sensor Mount Bracket
CNC Machining Parts Specifications
| Product Name | CNC Machining Parts |
| Material Available | Aluminum |
| Surface Finish | Black Oxidation |
| Processing | CNC |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Machining Parts Features
CNC machining parts boast superior structural integrity and wear resistance, thanks to the precise material removal and uniform stress distribution during the machining process. These parts meet strict industrial standards, with stable mechanical properties that suit heavy-duty applications such as precision bearings, hydraulic components, and mold inserts. Additionally, their compatibility with automated production lines enables seamless integration into modern manufacturing workflows.
Key Features & Advantages
Precision Engineering
- Ultra-Tight Tolerances: Standard machining to ±0.05mm, with high-precision capabilities reaching ±0.01mm for critical dimensions
- Advanced Equipment: Utilization of multi-axis CNC machining centers (3/4/5-axis), Swiss-type lathes, and milling-turning compound systems
- Surface Excellence: Achievable surface roughness from Ra 0.8 μm to Ra 6.3μm, with mirror polishing options available
Material Versatility
| Material Category | Specific Materials | Key Characteristics |
|---|---|---|
| Stainless Steels | 304, 316, 303, 17-4PH | Corrosion resistance, strength |
| Alloy Steels | 4140, 4340, 1045, D2 | High strength, wear resistance |
| Aluminum Alloys | 6061, 7075, 2024 | Lightweight, good machinability |
| Copper Alloys | Brass C360, Bronze, Beryllium Copper | Conductivity, antimicrobial properties |
| Engineering Plastics | POM, PA66, PEEK, PTFE | Chemical resistance, low friction |
| Exotic Alloys | Titanium, Inconel, Monel | High temperature, extreme environment performance |
Comprehensive Manufacturing Capabilities
- Primary Processes: CNC turning, CNC milling, drilling, boring, threading, grinding
- Secondary Operations: Deburring, chamfering, tapping, knurling, marking
- Heat Treatment: Annealing, quenching & tempering, case hardening, nitriding
- Surface Finishing: Anodizing (Type II/III), plating (Zn, Ni, Cr), passivation, powder coating, sandblasting
Technical Specifications
Machining Parameters
Maximum Part Dimensions:
- Turning: Ø300mm * 500mm length
- Milling: 800mm * 600mm * 500mm (larger available upon request)
Production Volume: Prototype (1-50 pieces) to high-volume production (10,000+ units)
Lead Times:
- Prototyping: 3-7 business days
- Standard production: 10-20 business days
- Expedited services available
Quality Assurance
- Incoming Material Inspection: Certification verification, spectroscopy analysis
- In-Process Control (IPQC): First article inspection, statistical process control
- Final Inspection (FQC):
- CMM measurement (up to 0.001mm accuracy)
- Optical comparator for profile verification
- Surface roughness testing
- Hardness testing (Rockwell, Brinell, Vickers)
- Documentation: Material certifications, full inspection reports, compliance certificates
Quality Assurance & Testing
Inspection Equipment
- Coordinate Measuring Machines (CMM): 3D measurement with 0.001mm accuracy
- Optical Profile Projectors: 2D contour measurement and comparison
- Surface Roughness Testers: Ra, Rz measurements for critical surfaces
- Hardness Testers: Rockwell, Vickers, and micro-hardness testing
- Toolmaker's Microscopes: Precision measurement of small features
Die Testing & Validation
- First Article Inspection: Complete dimensional verification of initial parts
- Process Capability Study: Cp, Cpk analysis for critical dimensions
- Die Tryout: Testing in compatible presses with actual production materials
- Run-off Validation: Extended production run to verify die stability and performance
- Documentation: Inspection reports, material certificates, maintenance manuals
Service & Support
Custom Manufacturing Process
- Requirement Analysis: Part design review, material selection, production volume assessment
- Concept Design: Die layout, strip layout for progressive dies, feasibility study
- Detailed Design: 3D modeling, component detailing, interference checking
- Manufacturing Planning: CNC programming, electrode design, process sequencing
- Precision Manufacturing: Machining, heat treatment, assembly, fitting
- Testing & Validation: Die tryout, sample approval, process optimization
- Delivery & Training: Installation support, operator training, documentation
After-Sales Services
- Preventive Maintenance Programs: Scheduled inspection and maintenance contracts
- Repair & Refurbishment: Worn component replacement, surface renovation, design modifications
- Spare Parts Inventory: Common wear components kept in stock for quick delivery
- Technical Support: 24/7 emergency support for production-critical issues
- Performance Optimization: Die modification for increased speed or improved part quality
Technical Advantages
Engineering Expertise
- Design for Manufacturing (DFM): Optimization for reduced cycle time, improved part ejection, extended die life
- Standardization: Modular designs using standard components to reduce cost and lead time
- Innovative Solutions: Experience with multi-material molds, in-mold assembly, and hybrid processes
Manufacturing Excellence
- Advanced Equipment: State-of-the-art CNC, EDM, and grinding equipment with climate control
- Skilled Craftsmen: Toolmakers with 10-25 years experience in precision die making
- Process Control: Statistical process control throughout manufacturing
- Cleanroom Assembly: Critical assembly in controlled environments for contamination-sensitive applications
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong