Precision CNC Milled Components with ±0.002~0.005mm Tolerance ISO9001 Certified and High-Volume CNC Turning China Factory
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Precision CNC Milled Components and High-Volume CNC Turning China Factory
Precision CNC Milling Parts Specifications
| Product Name | Precision CNC Milling Parts |
| Material Available | Steel |
| Surface Finish | Black Oxidation |
| Processing | CNC Milling |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
Secondary Operations & Finishing
Value-Added Services
| Operation | Equipment/Process | Capability | Typical Tolerances |
|---|---|---|---|
| CNC Turning | Live tooling on mills, separate lathes | Turning features on milled parts | ±0.01mm |
| Grinding | Surface, cylindrical, jig grinders | Precision flatness, parallelism, size | ±0.002mm |
| EDM | Wire and sinker EDM | Complex geometries, hard materials | ±0.005mm |
| Heat Treatment | Vacuum furnaces, atmosphere controlled | Hardening, tempering, stress relief | Material dependent |
| Welding | TIG, laser, electron beam | Component assembly, repair | ±0.05mm after weld |
| Assembly | Press fits, adhesive, fastening | Multi-component assemblies | As per drawing |
Surface Finishing Options
| Finish Type | Process Method | Surface Ra (μm) | Characteristics & Applications |
|---|---|---|---|
| As-Machined | Standard CNC milling | 0.8-3.2 | Cost-effective, visible tool marks, general applications |
| Bead Blasting | Glass bead, aluminum oxide | 0.8-1.6 | Matte finish, uniform appearance, stress relief |
| Polishing | Mechanical, chemical, electro | 0.025-0.4 | Reflective, smooth, food, medical, optical |
| Anodizing | Type I-III, hardcoat (Al) | Base material dependent | Decorative, corrosion resistant, wear resistant |
| Plating | Nickel, chrome, zinc, tin | Varies | Corrosion protection, appearance, solderability |
| Powder Coating | Electrostatic application | N/A (coating) | Durable, color options, corrosion protection |
| Passivation | Nitric or citric acid (SS) | Base material finish | Corrosion resistance restoration |
| Laser Marking | Fiber, YAG lasers | N/A (marking) | Permanent identification, serialization, logos |
| Tumbling/Vibratory | Media finishing | 0.4-1.6 | Deburring, edge breaking, surface smoothing |
Quality Assurance & Inspection
Inspection Equipment & Capabilities
- CMM (Coordinate Measuring Machines): 3D measurement with 0.001mm accuracy, temperature controlled
- Optical Comparators/Vision Systems: Non-contact measurement, 2D profile verification
- Surface Roughness Testers: Contact and non-contact Ra, Rz, Rq measurements
- Roundness/Form Testers: Cylindricity, concentricity, flatness verification
- Hardness Testers: Rockwell, Brinell, Vickers, micro-hardness
- Portable Arms: Articulated arms with laser scanner for large parts
- Digital Height Gauges: Precision height measurement with 0.001mm resolution
- Gauge Blocks & Calibrated Instruments: Full set to ISO 3650 standards
- Force/Torque Measurement: For assembly validation, spring constant verification
Quality Management System
- ISO 9001:2015 Certified: Full quality management system implementation
- First Article Inspection: AS9102, PPAP, or custom FAIR documentation
- Statistical Process Control: Real-time monitoring of critical characteristics
- Material Certification: Mill test reports, material traceability to heat/lot
- Calibration Program: All inspection equipment calibrated to NIST-traceable standards
- Document Control: Revision-controlled drawings, specifications, procedures
- Non-Conformance System: Documented containment, root cause analysis, corrective action
Service & Support
Custom Manufacturing Process
- Requirement Analysis: Part design review, material selection, production volume assessment
- Concept Design: Die layout, strip layout for progressive dies, feasibility study
- Detailed Design: 3D modeling, component detailing, interference checking
- Manufacturing Planning: CNC programming, electrode design, process sequencing
- Precision Manufacturing: Machining, heat treatment, assembly, fitting
- Testing & Validation: Die tryout, sample approval, process optimization
- Delivery & Training: Installation support, operator training, documentation
After-Sales Services
- Preventive Maintenance Programs: Scheduled inspection and maintenance contracts
- Repair & Refurbishment: Worn component replacement, surface renovation, design modifications
- Spare Parts Inventory: Common wear components kept in stock for quick delivery
- Technical Support: 24/7 emergency support for production-critical issues
- Performance Optimization: Die modification for increased speed or improved part quality
Technical Advantages
Engineering Expertise
- Design for Manufacturing (DFM): Optimization for reduced cycle time, improved part ejection, extended die life
- Standardization: Modular designs using standard components to reduce cost and lead time
- Innovative Solutions: Experience with multi-material molds, in-mold assembly, and hybrid processes
Manufacturing Excellence
- Advanced Equipment: State-of-the-art CNC, EDM, and grinding equipment with climate control
- Skilled Craftsmen: Toolmakers with 10-25 years experience in precision die making
- Process Control: Statistical process control throughout manufacturing
- Cleanroom Assembly: Critical assembly in controlled environments for contamination-sensitive applications
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong