Precision CNC Milling Parts for Shafts - ISO9001 Certified & 100% Inspection
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Precision CNC Milling Service for Shafts - OEM Welcome
CNC Milling Parts Specifications
| Specification | Details |
|---|---|
| Place of Origin | China |
| Brand Name | iMission |
| Material | Steel |
| Size | Support design |
| Color | Material Color or Customized |
| Thickness | 0.5-20.0mm or Customized |
| Processing | CNC Milling |
| Certificate | ISO9001 |
| MOQ | 1 PC |
| Lead time | 7-35 Working Days |
| Precision | +/-0.002~0.005mm |
Packaging and Delivery
| Aspect | Details |
|---|---|
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Milling Parts Features
- Exceptional Precision & Tolerance Control: Achieve tight dimensional tolerances down to ±0.005mm with consistent geometries across batch production
- Versatile Material Compatibility: Process aluminum alloys, stainless steel, titanium, brass, engineering plastics and composite materials
- Complex Geometry Machining: Create intricate 3D contours, deep pockets, internal threads, and custom cavities
Manufacturing Capabilities & Equipment
CNC Milling Equipment Portfolio
| Machine Type | Axis Configuration | Table Size (mm) | Positioning Accuracy | Repeatability | Spindle Power/Speed | Unique Capabilities |
|---|---|---|---|---|---|---|
| 3-Axis Vertical | X, Y, Z | 500*400 to 1500*800 | ±0.005mm | ±0.003mm | 7.5-22kW, 8,000-24,000 RPM | Heavy material removal, deep cavities |
| 4-Axis with Rotary | X, Y, Z, A | 400*400 to 800*600 | ±0.008mm | ±0.005mm | 10-15kW, 12,000-20,000 RPM | Continuous indexing, cylindrical features |
| 5-Axis Simultaneous | X, Y, Z, A, B/C | 500*500 to 1200*800 | ±0.01mm | ±0.006mm | 12-30kW, 10,000-30,000 RPM | Complex 3D contours, undercuts, compound angles |
| 5-Axis Gantry | X, Y, Z, A, C | 2000*1000 to 5000*2500 | ±0.015mm | ±0.008mm | 18-40kW, 6,000-15,000 RPM | Large part machining, molds, aerospace structures |
| High-Speed Machining | 3/5-Axis | 400*400 to 800*600 | ±0.005mm | ±0.002mm | 15-25kW, 20,000-60,000 RPM | Aluminum, plastics, graphite, fine details |
Technical Parameters & Tolerances
Standard Machining Tolerances: ±0.025mm to ±0.10mm
Precision Machining Capability: ±0.005mm (with process control)
Ultra-Precision Machining: ±0.002mm (for critical features)
Surface Finish Range
- As-machined: Ra 1.6μm to Ra 3.2μm
- Fine machining: Ra 0.4μm to Ra 1.6μm
- Micro-machining: Ra 0.1μm to Ra 0.4μm (with post-processing)
Geometric Tolerancing
- Flatness/Straightness: 0.01mm per 100mm
- Parallelism/Perpendicularity: 0.015mm per 100mm
- True Position: 0.01mm (with precision tooling)
Maximum Part Dimensions
- Standard 5-axis: 800mm * 600mm * 500mm
- Gantry machines: 5000mm * 2500mm * 1500mm
- Weight capacity: Up to 10,000kg on largest machines
Material Expertise
Metals & Alloys
| Material Group | Specific Grades | Machinability Rating | Recommended Cutting Parameters | Primary Applications |
|---|---|---|---|---|
| Aluminum Alloys | 6061, 7075, 2024, 5083, MIC-6 | Excellent | HS: 600-3000 m/min, DOC: 0.5-5mm | Aerospace, automotive, electronics, enclosures |
| Stainless Steels | 303, 304, 316, 17-4PH, 15-5PH, 416 | Fair to Good | HS: 50-120 m/min, DOC: 0.5-3mm | Medical, marine, chemical, food processing |
| Tool Steels | D2, A2, O1, H13, P20, S7 | Fair to Difficult | HS: 40-100 m/min, DOC: 0.2-2mm | Molds, dies, tooling, wear components |
| Carbon & Alloy Steels | 1018, 1045, 4140, 4340, 8620 | Good to Excellent | HS: 100-250 m/min, DOC: 1-5mm | Machine components, automotive, industrial |
| Titanium Alloys | Grade 2, Grade 5 (Ti6Al4V), Grade 23 | Difficult | HS: 30-70 m/min, DOC: 0.5-2mm | Aerospace, medical implants, chemical |
| Copper Alloys | C110, C360, C172, C932 | Excellent to Good | HS: 150-500 m/min, DOC: 0.5-4mm | Electrical, thermal, bearing, decorative |
| High-Temp Alloys | Inconel 718, Hastelloy, Waspaloy | Very Difficult | HS: 10-30 m/min, DOC: 0.2-1mm | Aerospace, turbine, extreme environment |
| Magnesium Alloys | AZ31B, AZ91D, WE43 | Excellent (with precautions) | HS: 300-1500 m/min, DOC: 1-5mm | Aerospace, racing, electronics (lightweight) |
Non-Metallic Materials
| Material Type | Specific Varieties | Key Considerations | Applications |
|---|---|---|---|
| Engineering Plastics | PEEK, Delrin, Nylon, PTFE, POM, UHMW | Low thermal conductivity, prone to melting, vibration damping | Medical, bearings, insulators, low friction |
| Advanced Composites | Carbon Fiber, G10/FR4, Fiberglass | Abrasive, layered structure, delamination risk | Aerospace, sporting goods, electronics |
| Precision Ceramics | Alumina, Zirconia, Macor | Extremely hard, brittle, specialized tooling required | Semiconductor, medical, wear components |
| Graphite & EDM Materials | ISO-63, POCO, GrafTech | Dust control, specialized tooling | EDM electrodes, thermal, crucibles |
Design Support & Engineering Services
A. Design for Manufacturing (DFM) Analysis
- Manufacturability Review: Identification of potential production issues
- Cost Reduction Analysis: Alternative approaches, material optimization
- Tolerance Analysis: Statistical tolerance stacking, specification review
- Fixture/Tooling Design: Custom workholding solutions for complex parts
- Process Optimization: Sequencing, tool selection, cycle time reduction
B. CAD/CAM Capabilities
- CAD Software: SolidWorks, CATIA, UG/NX, Autodesk Inventor, AutoCAD
- CAM Software: Mastercam, HyperMILL, PowerMILL, CATIA, UG/NX
- Simulation: Virtual machining verification, collision detection, material removal simulation
- Reverse Engineering: 3D scanning (laser, structured light) to CAD model conversion
- Prototyping: Rapid prototyping support via 3D printing for design validation
C. Specialized Engineering Services
- Finite Element Analysis: Stress, thermal, modal analysis for component optimization
- Fluid Dynamics: Flow analysis for manifolds, fluid system components
- Thermal Analysis: Heat sink performance, thermal management solutions
- Drafting & Documentation: Creation of manufacturing drawings, GD&T application
Ordering Process & Lead Times
A. Standard Quotation & Order Process
- RFQ Submission: Provide drawings (PDF/DWG), 3D models (STEP/IGES/SLDPRT), specifications
- Technical Review: Engineering assessment, DFM analysis, process planning (24-48 hour response)
- Quotation: Detailed pricing with breakdown (material, setup, machining, finishing)
- Prototype Phase (if required): Sample production with full inspection report
- Production Approval: Process validation, inspection plan agreement
- Manufacturing: Scheduled production with milestone updates (weekly/daily)
- Final Inspection: Complete FAIR or dimensional report before shipping
- Delivery: Appropriate packaging, shipping with tracking, customs documentation
B. Lead Time Guidelines
| Production Type | Standard Lead Time | Expedited Options | Factors Affecting Lead Time |
|---|---|---|---|
| Prototype (1-10 pcs) | 5-15 business days | 3-5 days (+30-50%) | Material availability, complexity, fixturing |
| Low Volume (10-100 pcs) | 10-25 business days | 5-10 days (+25-40%) | Tooling requirements, secondary operations |
| Medium Volume (100-1,000 pcs) | 3-5 weeks | 2-3 weeks (+20-35%) | Production scheduling, capacity |
| High Volume (1,000+ pcs) | 6-12 weeks | 4-8 weeks (+15-30%) | Material procurement, dedicated production runs |
| Large Parts (>1m dimension) | 4-10 weeks | 3-6 weeks (+25-50%) | Special handling, machine availability |
Packaging, Shipping & Logistics
A. Packaging Solutions
- Standard Packaging: Poly bags with desiccant in partitioned cartons
- ESD-Sensitive: Antistatic bags, conductive foam, static-dissipative containers
- Cleanroom Packaging: Double-bagged, cleanroom compatible materials
- VCI Protection: Volatile corrosion inhibitor papers/films for ferrous metals
- Custom Fixturing: CNC-machured foam inserts, custom racks, reusable containers
- International Shipping: Export-rated crates, climate-controlled options available
B. Logistics & Supply Chain
- Global Shipping: Relationships with major carriers (DHL, FedEx, UPS)
- Export Documentation: Commercial invoice, packing list, certificate of origin
- Compliance Documentation: Material certifications, RoHS/REACH declarations
- Inventory Management: Consignment stock, bonded warehousing, kanban systems
- Just-In-Time Delivery: Scheduled deliveries aligned with production schedules
Similar Products
Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong