Custom CNC Turning Parts with ±0.002~0.005mm Tolerance ISO9001 Certified and 100% Inspection for Surgical Instruments
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Custom Metal Turned Components for Surgical Instrument Components
Precision CNC turning parts manufactured to exact specifications for surgical instrument applications.
CNC Turning Parts Specifications
| Product Name | CNC Turning Parts |
|---|---|
| Material Available | SS |
| Processing | CNC Turning |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC Turning Parts Characteristics
CNC turning parts feature high precision and excellent consistency, capable of machining metal or non-metal components with diverse complex structures such as shafts and discs. Controlled precisely by pre-set programs, the machining process enables one-time forming of intricate details like complex threads, chamfers and grooves, making these parts well-suited for stringent application requirements in machinery manufacturing, automotive, aerospace and other industries.
Manufacturing Capabilities & Specifications
Equipment Specifications
| Machine Type | Axis Configuration | Maximum Dimensions | Tolerance Capability | Special Features |
|---|---|---|---|---|
| Swiss-Type Lathes | 5-13 axis | Ø32mm * 300mm | ±0.005mm | Simultaneous machining, live tooling, backworking |
| Multi-Axis Turning Centers | 6-9 axis | Ø250mm * 500mm | ±0.01mm | B-axis milling, Y-axis capability, sub-spindle |
| CNC Lathes | 2-4 axis | Ø600mm * 1000mm | ±0.02mm | Hydraulic chucking, bar feeders, part catchers |
| Turn-Mill Centers | 7+ axis | Ø150mm * 400mm | ±0.008mm | Complete part processing in single setup |
Technical Parameters
- Standard Tolerance Range: ±0.01mm to ±0.05mm
- Fine Tolerance Capability: ±0.005mm (for critical dimensions)
- Surface Finish: Ra 0.4μm to Ra 3.2μm (standard)
- Ultra-Finish Options: Ra 0.1μm achievable with polishing/burnishing
- Geometric Tolerances: Concentricity: 0.005mm, Cylindricity: 0.008mm, True Position: 0.01mm
- Thread Machining Capabilities: Metric/Unified/Whitworth threads, ACME, trapezoidal, and special forms, Single-point threading up to 64 TPI, Thread rolling capabilities
Material Expertise
Metals & Alloys
| Material Category | Specific Grades | Machinability Rating | Typical Applications |
|---|---|---|---|
| Aluminum Alloys | 6061, 7075, 2024, 5083 | Excellent | Aerospace, automotive, electronics |
| Stainless Steels | 303, 304, 316, 17-4PH, 416 | Good to Fair | Medical, marine, chemical processing |
| Carbon & Alloy Steels | 1018, 1045, 4140, 4340 | Excellent | Industrial machinery, automotive |
| Tool Steels | D2, A2, O1, S7 | Fair to Difficult | Molds, dies, tooling components |
| Copper Alloys | C360, C464, C17200, C10100 | Excellent | Electrical, plumbing, marine |
| Exotic Alloys | Titanium (Gr2, Gr5), Inconel, Monel | Difficult | Aerospace, medical implants |
| Magnesium Alloys | AZ31B, AZ91D | Excellent (with precautions) | Aerospace, portable devices |
Non-Metallic Materials
- Engineering Plastics: PEEK, Delrin/Acetal, Nylon, PTFE, POM
- Composites: Carbon fiber reinforced, fiberglass composites
- Special Materials: Ceramics (machinable grades), graphite, engineered woods
Inspection Equipment
- Multi-Sensor CMMs: 3D measurement with 0.001mm accuracy
- Optical Comparators: Profile projection with 20* to 100* magnification
- Surface Roughness Testers: Portable and benchtop Ra/Rz measurement
- Hardness Testers: Rockwell, Brinell, Vickers, and micro-hardness
- Thread Gauges: Complete sets to ISO/ANSI standards
- Digital Calipers/Micrometers: 0.001mm resolution, calibrated regularly
- Roundness Testers: Concentricity and cylindricity measurement
- Force Measurement: Torque testing, spring constant verification
Quality Management System
- ISO 9001:2015 Certified: Full quality management system implementation
- First Article Inspection: AS9102, PPAP, or custom FAIR documentation
- Statistical Process Control: Real-time monitoring of critical characteristics
- Material Certification: Mill test reports, material traceability to heat/lot
- Calibration Program: All inspection equipment calibrated to NIST-traceable standards
- Document Control: Revision-controlled drawings, specifications, procedures
- Non-Conformance System: Documented containment, root cause analysis, corrective action
Target Industries & Applications
Aerospace & Defense
- Components: Structural frames, brackets, housings, turbine components, fittings
- Materials: Aluminum (2024, 7075), titanium, Inconel, high-strength steels
- Standards: AS9100, NADCAP (machining), MIL specifications, customer-specific
- Critical Requirements: Fatigue resistance, weight optimization, documentation, traceability
Medical & Life Sciences
- Components: Surgical instruments, implantable devices, diagnostic equipment, prosthetics
- Materials: 316L stainless, titanium (Grade 5, 23), PEEK, cobalt-chrome
- Requirements: Biocompatibility, cleanroom manufacturing, sterilization compatibility
- Regulations: FDA compliance, ISO 13485, USP Class VI testing where applicable
Automotive & Motorsports
- Components: Engine parts, transmission housings, suspension components, brackets
- Materials: Aluminum, various steels, brass, magnesium (racing)
- Production Volumes: Prototype to high-volume (10,000+ parts)
- Special Capabilities: JIT delivery, kanban systems, production line support
Electronics & Semiconductor
- Components: Enclosures, heat sinks, wafer handling, test fixtures, connector bodies
- Materials: Aluminum, copper, engineering plastics, composites
- Precision Requirements: Often ±0.005mm or better, micron-level flatness
- Cleanliness: ESD-safe materials, particulate control, specialized cleaning
Industrial Machinery & Automation
- Components: Machine frames, brackets, guides, robotic components, fixture
- Materials: Carbon steel, aluminum, stainless, cast iron
- Requirements: Wear resistance, dimensional stability, rigidity
- Capabilities: Large part machining, weldment preparation, assembly interfaces
Packaging & Logistics
Packaging Options
- Standard: Poly bags with labeled partitions in shipping cartons
- ESD-Safe: Anti-static packaging for electronic components
- Cleanroom: Double-bagged, particulate-controlled for medical/aerospace
- VCI Protection: Volatile corrosion inhibitor packaging for ferrous metals
- Custom: Foam inserts, vacuum sealing, desiccant packs as required
Shipping & Logistics
- Export Documentation: Commercial invoice, packing list, certificate of origin
- International Compliance: REACH, RoHS, conflict mineral documentation
- Global Shipping: Relationships with major carriers (DHL, FedEx, UPS)
- Inventory Management: Consignment stock, kanban systems, bonded warehousing
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong