Custom CNC Milling Parts for Surgical Instruments with ±0.002~0.005mm Tolerance, ISO9001 Certified, and 100% Inspection
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Custom CNC Milling Parts for Surgical Instrument Components
Precision CNC milling components specifically engineered for surgical instrument applications, delivering exceptional accuracy and reliability for medical device manufacturing.
CNC Milling Parts Specifications
| Product Name | CNC Milling Parts |
|---|---|
| Material Available | Steel |
| Surface Finish | Black Oxidation |
| Processing | CNC Milling |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC Milling Parts Key Features
CNC milling parts feature high precision and excellent surface finish. They can meet tight tolerance requirements and realize complex structural shapes. With stable quality and customizable design, they are suitable for various materials and widely used in industrial production.
Secondary Operations & Finishing
Value-Added Services
| Operation | Equipment Used | Capability/Specification |
|---|---|---|
| CNC Milling | 3/4/5-axis mills | Cross-holes, flats, keyways, complex features |
| Drilling/Tapping | CNC drill units | Deep hole (up to 10× diameter), micro-drilling (Ø0.3mm+) |
| Grinding | Cylindrical grinders | ID/OD grinding, surface grinding |
| Heat Treatment | Vacuum furnaces | Hardening, tempering, stress relieving, annealing |
| Welding | TIG, laser welders | Precision welding for assemblies |
| Assembly | Cleanroom facilities | Press fits, adhesive bonding, mechanical fastening |
Surface Finishes
| Finish Type | Process | Typical Ra Value | Characteristics |
|---|---|---|---|
| As-Machined | CNC turned | 0.8-3.2μm | Cost-effective, tool marks visible |
| Polished | Mechanical polishing | 0.1-0.4μm | Reflective, smooth, cosmetic quality |
| Anodized | Type II/III anodizing | 0.4-1.6μm | Decorative, corrosion resistant (Al) |
| Plated | Electroplating | Varies | Chrome, nickel, zinc, tin coatings |
| Passivated | Chemical treatment | Base material finish | Corrosion resistance (stainless) |
| Painted/Powder Coated | Spray application | Varies | Color options, additional protection |
| Black Oxide | Chemical conversion | Base material finish | Mild corrosion resistance, appearance |
Inspection Equipment
- Multi-Sensor CMMs: 3D measurement with 0.001mm accuracy
- Optical Comparators: Profile projection with 20× to 100× magnification
- Surface Roughness Testers: Portable and benchtop Ra/Rz measurement
- Hardness Testers: Rockwell, Brinell, Vickers, and micro-hardness
- Thread Gauges: Complete sets to ISO/ANSI standards
- Digital Calipers/Micrometers: 0.001mm resolution, calibrated regularly
- Roundness Testers: Concentricity and cylindricity measurement
- Force Measurement: Torque testing, spring constant verification
Design Support & Engineering Services
Design for Manufacturing (DFM) Analysis
- Manufacturability Review: Identification of potential production issues
- Cost Reduction Analysis: Alternative approaches, material optimization
- Tolerance Analysis: Statistical tolerance stacking, specification review
- Fixture/Tooling Design: Custom workholding solutions for complex parts
- Process Optimization: Sequencing, tool selection, cycle time reduction
CAD/CAM Capabilities
- CAD Software: SolidWorks, CATIA, UG/NX, Autodesk Inventor, AutoCAD
- CAM Software: Mastercam, HyperMILL, PowerMILL, CATIA, UG/NX
- Simulation: Virtual machining verification, collision detection, material removal simulation
- Reverse Engineering: 3D scanning (laser, structured light) to CAD model conversion
- Prototyping: Rapid prototyping support via 3D printing for design validation
Specialized Engineering Services
- Finite Element Analysis: Stress, thermal, modal analysis for component optimization
- Fluid Dynamics: Flow analysis for manifolds, fluid system components
- Thermal Analysis: Heat sink performance, thermal management solutions
- Drafting & Documentation: Creation of manufacturing drawings, GD&T application
Ordering Process & Lead Times
Standard Quotation & Order Process
- RFQ Submission: Provide drawings (PDF/DWG), 3D models (STEP/IGES/SLDPRT), specifications
- Technical Review: Engineering assessment, DFM analysis, process planning (24-48 hour response)
- Quotation: Detailed pricing with breakdown (material, setup, machining, finishing)
- Prototype Phase: Sample production with full inspection report
- Production Approval: Process validation, inspection plan agreement
- Manufacturing: Scheduled production with milestone updates (weekly/daily)
- Final Inspection: Complete FAIR or dimensional report before shipping
- Delivery: Appropriate packaging, shipping with tracking, customs documentation
Lead Time Guidelines
| Production Type | Standard Lead Time | Expedited Options | Factors Affecting Lead Time |
|---|---|---|---|
| Prototype (1-10 pcs) | 5-15 business days | 3-5 days (+30-50%) | Material availability, complexity, fixturing |
| Low Volume (10-100 pcs) | 10-25 business days | 5-10 days (+25-40%) | Tooling requirements, secondary operations |
| Medium Volume (100-1,000 pcs) | 3-5 weeks | 2-3 weeks (+20-35%) | Production scheduling, capacity |
| High Volume (1,000+ pcs) | 6-12 weeks | 4-8 weeks (+15-30%) | Material procurement, dedicated production runs |
| Large Parts (>1m dimension) | 4-10 weeks | 3-6 weeks (+25-50%) | Special handling, machine availability |
Packaging, Shipping & Logistics
Packaging Solutions
- Standard Packaging: Poly bags with desiccant in partitioned cartons
- ESD-Sensitive: Antistatic bags, conductive foam, static-dissipative containers
- Cleanroom Packaging: Double-bagged, cleanroom compatible materials
- VCI Protection: Volatile corrosion inhibitor papers/films for ferrous metals
- Custom Fixturing: CNC-machured foam inserts, custom racks, reusable containers
- International Shipping: Export-rated crates, climate-controlled options available
Logistics & Supply Chain
- Global Shipping: Relationships with major carriers (DHL, FedEx, UPS)
- Export Documentation: Commercial invoice, packing list, certificate of origin
- Compliance Documentation: Material certifications, RoHS/REACH declarations
- Inventory Management: Consignment stock, bonded warehousing, kanban systems
- Just-In-Time Delivery: Scheduled deliveries aligned with production schedules
Ready to Get Started?
Contact us today for a free quotation and professional manufacturability analysis! Send us your drawings or requirements, and our team will provide you with the optimal solution.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong