Precision CNC Turn Mill Roller for Conveyor Systems with ±0.002~0.005mm Tolerance, ISO9001 Certified and 100% Inspection
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
CNC Turn Mill Roller for Conveyor System
CNC Turning Milling Parts Specifications
| Product Name | CNC Turning Milling Parts |
|---|---|
| Material Available | Stainless Steel (SS) |
| Processing | CNC Turning Milling |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC Turning-Milling Features
CNC turning-milling parts integrate the dual advantages of turning and milling processes, delivering exceptional precision, dimensional stability and structural complexity. Capable of completing turning, drilling, tapping, milling and other multi-step operations in a single setup, these parts minimize clamping errors and boost production efficiency significantly. They are widely applied in manufacturing high-precision components for automotive, aerospace, precision instrumentation and other industries, perfectly meeting the rigorous performance requirements of sophisticated mechanical systems.
Manufacturing Capabilities & Equipment Specifications
CNC Milling Equipment Portfolio
| Machine Type | Axis Configuration | Table Size (mm) | Positioning Accuracy | Repeatability | Spindle Power/Speed | Unique Capabilities |
|---|---|---|---|---|---|---|
| 3-Axis Vertical | X, Y, Z | 500×400 to 1500×800 | ±0.005mm | ±0.003mm | 7.5-22kW, 8,000-24,000 RPM | Heavy material removal, deep cavities |
| 4-Axis with Rotary | X, Y, Z, A | 400×400 to 800×600 | ±0.008mm | ±0.005mm | 10-15kW, 12,000-20,000 RPM | Continuous indexing, cylindrical features |
| 5-Axis Simultaneous | X, Y, Z, A, B/C | 500×500 to 1200×800 | ±0.01mm | ±0.006mm | 12-30kW, 10,000-30,000 RPM | Complex 3D contours, undercuts, compound angles |
| 5-Axis Gantry | X, Y, Z, A, C | 2000×1000 to 5000×2500 | ±0.015mm | ±0.008mm | 18-40kW, 6,000-15,000 RPM | Large part machining, molds, aerospace structures |
| High-Speed Machining | 3/5-Axis | 400×400 to 800×600 | ±0.005mm | ±0.002mm | 15-25kW, 20,000-60,000 RPM | Aluminum, plastics, graphite, fine details |
Technical Parameters & Tolerances
Standard Machining Tolerances
±0.025mm to ±0.10mm
Precision Machining Capability
±0.005mm (with process control)
Ultra-Precision Machining
±0.002mm (for critical features)
Surface Finish Range
- As-machined: Ra 1.6μm to Ra 3.2μm
- Fine machining: Ra 0.4μm to Ra 1.6μm
- Micro-machining: Ra 0.1μm to Ra 0.4μm (with post-processing)
Geometric Tolerancing
- Flatness/Straightness: 0.01mm per 100mm
- Parallelism/Perpendicularity: 0.015mm per 100mm
- True Position: 0.01mm (with precision tooling)
Maximum Part Dimensions
- Standard 5-axis: 800mm × 600mm × 500mm
- Gantry machines: 5000mm × 2500mm × 1500mm
- Weight capacity: Up to 10,000kg on largest machines
Target Industries & Applications
Aerospace & Defense
- Components: Fasteners, fittings, bushings, spacers, hydraulic parts
- Materials: Titanium, high-strength aluminum, corrosion-resistant steels
- Standards: AS9100, NADCAP (supplemental), MIL specifications
Medical & Dental
- Components: Surgical instruments, implantable components, device housings
- Materials: 316L stainless, titanium, PEEK, cobalt-chrome
- Requirements: Biocompatibility, cleanroom manufacturing, full traceability
Automotive & Motorsports
- Components: Engine parts, transmission components, fuel system parts, fittings
- Materials: Various steels, aluminum, brass, exotic alloys for racing
- Capabilities: High-volume production, lean manufacturing, JIT delivery
Electronics & Semiconductor
- Components: Connector pins, shielding components, heat sinks, spacers
- Materials: Copper alloys, aluminum, conductive plastics
- Precision Requirements: Often ±0.005mm or tighter, micron-level finishes
Fluid Power & Hydraulics
- Components: Valve bodies, fittings, manifolds, pistons, cylinders
- Materials: Carbon steel, stainless, brass, aluminum
- Critical Aspects: Pressure integrity, sealing surfaces, thread quality
Technical Advantages
Engineering Expertise
- Design for Manufacturing (DFM): Optimization for reduced cycle time, improved part ejection, extended die life
- Standardization: Modular designs using standard components to reduce cost and lead time
- Innovative Solutions: Experience with multi-material molds, in-mold assembly, and hybrid processes
Manufacturing Excellence
- Advanced Equipment: State-of-the-art CNC, EDM, and grinding equipment with climate control
- Skilled Craftsmen: Toolmakers with 10-25 years experience in precision die making
- Process Control: Statistical process control throughout manufacturing
- Cleanroom Assembly: Critical assembly in controlled environments for contamination-sensitive applications
Frequently Asked Questions
Q: What is the typical lead time for a custom stamping die?
A: Lead times vary from 4-12 weeks depending on complexity. Progressive dies average 6-8 weeks, while simpler compound dies can be completed in 4-5 weeks.
Q: Do you provide sample parts before full die manufacturing?
A: Yes, we offer rapid prototyping using CNC machining or 3D printing to validate part design before committing to hard tooling.
Q: How do you ensure die longevity and maintenance?
A: We design with modular wear components, provide detailed maintenance manuals, and offer training on proper die setup and maintenance procedures.
Q: Can you work with international design standards?
A: Yes, we're experienced with ISO, DIN, JIS, and ASTM standards, and can accommodate both metric and imperial measurements.
Q: What file formats do you accept for die design?
A: We accept all major 3D formats including STEP, IGES, Parasolid, and native CAD files from UG, CATIA, SolidWorks, and Pro/E.
Q: Do you offer volume-based pricing for mold components?
A: Yes, we provide tiered pricing for standardized components ordered in quantity, with discounts available for annual supply agreements.
Contact Information
For custom die and mold component quotations, please provide:
- Part drawings or 3D models
- Annual production volume requirements
- Material specifications
- Existing tooling samples (if applicable)
- Press specifications (for stamping dies)
Engineering Response: Preliminary technical assessment within 48 hours of receiving complete specifications.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong