ISO9001 Certified CNC Turn Mill Parts and Rapid Prototype CNC Turning Milling Parts with Heat Treatment
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Rapid Prototype CNC Turning Milling Parts with Heat Treatment
CNC Turning Milling Service Specifications
| Product Name | CNC Turning Milling Parts |
|---|---|
| Material Available | Stainless Steel (SS) |
| Surface Finish | Blackened |
| Processing | CNC Turning Milling |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
|---|---|
| Port | Shenzhen |
CNC Turning-Milling Features
Our CNC turning-milling parts deliver unmatched versatility and cost-efficiency for custom component needs. By combining turning (for cylindrical, conical, and threaded features) and milling (for flat surfaces, pockets, and complex profiles) in one machining cycle, we cut lead times by up to 30% and reduce production costs compared to traditional multi-step processes. These parts boast exceptional repeatability, robust structural integrity, and compatibility with a wide range of materials—including aluminum alloys, stainless steel, brass, and engineering plastics—to meet diverse industry requirements.
Secondary Operations & Finishing
Value-Added Services
| Operation | Equipment/Process | Capability | Typical Tolerances |
|---|---|---|---|
| CNC Turning | Live tooling on mills, separate lathes | Turning features on milled parts | ±0.01mm |
| Grinding | Surface, cylindrical, jig grinders | Precision flatness, parallelism, size | ±0.002mm |
| EDM | Wire and sinker EDM | Complex geometries, hard materials | ±0.005mm |
| Heat Treatment | Vacuum furnaces, atmosphere controlled | Hardening, tempering, stress relief | Material dependent |
| Welding | TIG, laser, electron beam | Component assembly, repair | ±0.05mm after weld |
| Assembly | Press fits, adhesive, fastening | Multi-component assemblies | As per drawing |
Surface Finishing Options
| Finish Type | Process Method | Surface Ra (μm) | Characteristics & Applications |
|---|---|---|---|
| As-Machined | Standard CNC milling | 0.8-3.2 | Cost-effective, visible tool marks, general applications |
| Bead Blasting | Glass bead, aluminum oxide | 0.8-1.6 | Matte finish, uniform appearance, stress relief |
| Polishing | Mechanical, chemical, electro | 0.025-0.4 | Reflective, smooth, food, medical, optical |
| Anodizing | Type I-III, hardcoat (Al) | Base material dependent | Decorative, corrosion resistant, wear resistant |
| Plating | Nickel, chrome, zinc, tin | Varies | Corrosion protection, appearance, solderability |
| Powder Coating | Electrostatic application | N/A (coating) | Durable, color options, corrosion protection |
| Passivation | Nitric or citric acid (SS) | Base material finish | Corrosion resistance restoration |
| Laser Marking | Fiber, YAG lasers | N/A (marking) | Permanent identification, serialization, logos |
| Tumbling/Vibratory | Media finishing | 0.4-1.6 | Deburring, edge breaking, surface smoothing |
Target Industries & Applications
Aerospace & Defense
- Components: Fasteners, fittings, bushings, spacers, hydraulic parts
- Materials: Titanium, high-strength aluminum, corrosion-resistant steels
- Standards: AS9100, NADCAP (supplemental), MIL specifications
Medical & Dental
- Components: Surgical instruments, implantable components, device housings
- Materials: 316L stainless, titanium, PEEK, cobalt-chrome
- Requirements: Biocompatibility, cleanroom manufacturing, full traceability
Automotive & Motorsports
- Components: Engine parts, transmission components, fuel system parts, fittings
- Materials: Various steels, aluminum, brass, exotic alloys for racing
- Capabilities: High-volume production, lean manufacturing, JIT delivery
Electronics & Semiconductor
- Components: Connector pins, shielding components, heat sinks, spacers
- Materials: Copper alloys, aluminum, conductive plastics
- Precision Requirements: Often ±0.005mm or tighter, micron-level finishes
Fluid Power & Hydraulics
- Components: Valve bodies, fittings, manifolds, pistons, cylinders
- Materials: Carbon steel, stainless, brass, aluminum
- Critical Aspects: Pressure integrity, sealing surfaces, thread quality
Technical Advantages
Engineering Expertise
- Design for Manufacturing (DFM): Optimization for reduced cycle time, improved part ejection, extended die life
- Standardization: Modular designs using standard components to reduce cost and lead time
- Innovative Solutions: Experience with multi-material molds, in-mold assembly, and hybrid processes
Manufacturing Excellence
- Advanced Equipment: State-of-the-art CNC, EDM, and grinding equipment with climate control
- Skilled Craftsmen: Toolmakers with 10-25 years experience in precision die making
- Process Control: Statistical process control throughout manufacturing
- Cleanroom Assembly: Critical assembly in controlled environments for contamination-sensitive applications
Frequently Asked Questions
Q: What is the typical lead time for a custom stamping die?
A: Lead times vary from 4-12 weeks depending on complexity. Progressive dies average 6-8 weeks, while simpler compound dies can be completed in 4-5 weeks.
Q: Do you provide sample parts before full die manufacturing?
A: Yes, we offer rapid prototyping using CNC machining or 3D printing to validate part design before committing to hard tooling.
Q: How do you ensure die longevity and maintenance?
A: We design with modular wear components, provide detailed maintenance manuals, and offer training on proper die setup and maintenance procedures.
Q: Can you work with international design standards?
A: Yes, we're experienced with ISO, DIN, JIS, and ASTM standards, and can accommodate both metric and imperial measurements.
Q: What file formats do you accept for die design?
A: We accept all major 3D formats including STEP, IGES, Parasolid, and native CAD files from UG, CATIA, SolidWorks, and Pro/E.
Q: Do you offer volume-based pricing for mold components?
A: Yes, we provide tiered pricing for standardized components ordered in quantity, with discounts available for annual supply agreements.
Contact Information
For custom die and mold component quotations, please provide:
- Part drawings or 3D models
- Annual production volume requirements
- Material specifications
- Existing tooling samples (if applicable)
- Press specifications (for stamping dies)
Engineering Response: Preliminary technical assessment within 48 hours of receiving complete specifications.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong