High-Tolerance White Acetal CNC Machined Spacer with ±0.002~0.005mm Tolerance for Precision Applications
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
High-Tolerance White Acetal CNC Machined Spacer for 3D Prototype
High-precision CNC machined spacer manufactured from white acetal material, designed for 3D prototyping applications requiring exceptional dimensional accuracy and tight tolerances.
CNC Machining Parts Specifications
| Product Name | CNC Machining Parts |
| Material Available | White Acetal |
| Processing | CNC |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Machining Key Features
CNC machining parts are renowned for exceptional dimensional accuracy and tight tolerances, ranging from micro-components to large-scale industrial components. Manufactured via computer-controlled cutting tools, these parts ensure consistent quality across high-volume production runs, and are compatible with a wide array of materials including metals, plastics, and composites, making them ideal for aerospace, automotive, and machinery manufacturing sectors.
Inspection Equipment
- Multi-Sensor CMMs: 3D measurement with 0.001mm accuracy
- Optical Comparators: Profile projection with 20* to 100* magnification
- Surface Roughness Testers: Portable and benchtop Ra/Rz measurement
- Hardness Testers: Rockwell, Brinell, Vickers, and micro-hardness
- Thread Gauges: Complete sets to ISO/ANSI standards
- Digital Calipers/Micrometers: 0.001mm resolution, calibrated regularly
- Roundness Testers: Concentricity and cylindricity measurement
- Force Measurement: Torque testing, spring constant verification
Quality Certifications & Processes
- ISO 9001:2015 certified quality management system
- First Article Inspection (FAIR): AS9102/PPAP documentation available
- Statistical Process Control (SPC): Real-time monitoring of critical dimensions
- Material Traceability: Mill test certificates, heat/lot number tracking
- Calibration Program: All inspection equipment calibrated to NIST standards
- Document Control: Revision-controlled drawings and specifications
Target Industries & Applications
Industrial Automation & Robotics
Components: Linear guides, actuator housings, sensor mounts, robotic end-effectors
Value Proposition: Reduced downtime, improved repeatability, extended service life
Medical & Healthcare Equipment
Components: Surgical instrument parts, imaging device components, diagnostic equipment housings
Standards Compliance: Biocompatible materials, cleanroom manufacturing options available
Semiconductor & Electronics
Components: Wafer handling fixtures, heat sinks, connector housings, test sockets
Critical Requirements: ESD-safe materials, ultra-clean surfaces, non-contaminating
Aerospace & Defense
Components: Aircraft fittings, radar components, drone structures, navigation parts
Certifications: NADCAP accreditation available for specific applications
Automotive & Transportation
Components: Engine components, transmission parts, fuel system elements, EV battery housings
Capabilities: High-volume production, just-in-time delivery, kanban systems
Ordering Process & Lead Times
Standard Process Flow
- RFQ Submission: Drawings (PDF/DWG), 3D models (STEP/IGES), specifications
- Engineering Review: DFM analysis, material recommendation, process planning (24-48 hour response)
- Quotation: Detailed pricing including tooling, setup, and piece price
- Prototype Phase (if required): Sample production with inspection report
- Production Approval: Process validation, inspection plan approval
- Manufacturing: Scheduled production with milestone updates
- Final Inspection: Complete FAIR or inspection report
- Delivery: Packaged per requirements, shipping with tracking
Lead Time Guidelines
| Order Type | Typical Lead Time | Notes |
|---|---|---|
| Prototype/Samples | 5-10 business days | Standard materials, simple geometries |
| Low Volume (1-100 pcs) | 10-20 business days | Includes setup and first article inspection |
| Medium Volume (100-1,000 pcs) | 3-4 weeks | Batch production with process optimization |
| High Volume (1,000+ pcs) | 4-8 weeks | Dedicated production runs, tooling optimization |
| Expedited Services | 50-100% premium | Available for urgent requirements |
Customization & Special Capabilities
Complex Geometries
- Eccentric Features: Off-center turning, cam profiles
- Micro-Machining: Parts as small as Ø0.5mm with features to 0.05mm
- Thin-Wall Components: Walls as thin as 0.1mm with proper support
- Deep Hole Drilling: Up to 20× diameter depth with gun drilling equipment
- Contoured Surfaces: Programmable radius forms, complex profiles
Special Processes
- Hard Turning: Machining of hardened materials (45-65 HRC)
- Polygon Turning: Non-circular forms, hex shapes, special profiles
- Burnishing: Diamond or roller burnishing for superior surface finish
- Knurling: Straight, diagonal, and diamond patterns
- Part Marking: Laser engraving, dot peen marking, serialization
Packaging & Logistics
Packaging Options
- Standard: Poly bags with labeled partitions in shipping cartons
- ESD-Safe: Anti-static packaging for electronic components
- Cleanroom: Double-bagged, particulate-controlled for medical/aerospace
- VCI Protection: Volatile corrosion inhibitor packaging for ferrous metals
- Custom: Foam inserts, vacuum sealing, desiccant packs as required
Shipping & Logistics
- Export Documentation: Commercial invoice, packing list, certificate of origin
- International Compliance: REACH, RoHS, conflict mineral documentation
- Global Shipping: Relationships with major carriers (DHL, FedEx, UPS)
- Inventory Management: Consignment stock, kanban systems, bonded warehousing
Frequently Asked Questions
Q: What is the difference between Swiss-type and conventional CNC turning?
A: Swiss-type lathes guide material through a bushing near the cutting tools, providing exceptional support for long, slender parts and enabling complex secondary operations in a single setup. Conventional lathes are typically more cost-effective for shorter parts with simpler geometries.
Q: Can you hold both metric and imperial tolerances?
A: Yes, our equipment and inspection tools are capable of working in both measurement systems. We regularly produce parts to ISO (metric) and ASME (imperial) standards.
Q: Do you provide material certifications?
A: Yes, we provide full traceability with mill test certificates for all metal materials. Additional testing (chemical analysis, mechanical properties) is available upon request.
Q: What is your minimum order quantity?
A: We accommodate orders from single prototypes to high-volume production. For standard materials and processes, our minimum production order is typically 50 pieces, but we evaluate all requests individually.
Q: How do you handle design changes during production?
A: All design changes follow a formal Engineering Change Order (ECO) process with customer approval. We maintain revision control of all drawings and specifications.
Q: Can you reverse engineer parts from samples?
A: Yes, we offer reverse engineering services using CMM measurement and 3D scanning to create manufacturing drawings from physical samples.
Contact for Custom Quotations
For project-specific pricing and technical consultation, please provide:
- Complete drawings or 3D models with critical dimensions called out
- Material specifications or performance requirements
- Quantity requirements (prototype, annual volumes)
- Applicable industry standards or certifications
- Target timeline and delivery requirements
Engineering Support: Technical review and preliminary quotations within 24 hours for complete submissions.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong