ISO9001 Certified Medical Device Precision CNC Components with ±0.002~0.005mm Tolerance and Customized Design
Price:
0.1~5USD
MOQ:
I PC
Delivery Time:
7~35 working days
Brand:
IMission
Product Description
Medical Device Precision CNC Turning Components
High-precision CNC machining components specifically designed for medical device applications, manufactured in China with exceptional quality standards.
CNC Machining Specifications
| Product Name | CNC Machining Parts |
| Material Available | Steel |
| Processing | CNC |
| Tolerance | ±0.002~0.005mm |
| Drawing Accepted | IGES(igs), STEP(stp), SolidWorks (sodprt), PRT, AutoCad, or Samples |
| Inspection | CMM, Projector, Height Gauge, etc. |
| Lead Time | 7~35 working days |
| Quality Assurance | ISO9001:2015, SGS, RoHs |
| Payment Term | MoneyGram, Western Union, T/T, D/P, D/A, L/C |
| Price | According to your drawing or requirements |
| Engineer Support | Available for engineering assistance and drawings design |
Packaging and Delivery
| Packaging | Bubble and Carton or Customization |
| Port | Shenzhen |
CNC Machining Parts Key Features
CNC machining parts are renowned for exceptional dimensional accuracy and tight tolerances, ranging from micro-components to large-scale industrial components. Manufactured via computer-controlled cutting tools, these parts ensure consistent quality across high-volume production runs, and are compatible with a wide array of materials including metals, plastics, and composites, making them ideal for aerospace, automotive, and machinery manufacturing sectors.
Precision Engineering
- Ultra-Tight Tolerances: Standard machining to ±0.05mm, with high-precision capabilities reaching ±0.01mm for critical dimensions
- Advanced Equipment: Utilization of multi-axis CNC machining centers (3/4/5-axis), Swiss-type lathes, and milling-turning compound systems
- Surface Excellence: Achievable surface roughness from Ra 0.8 μm to Ra 6.3μm, with mirror polishing options available
Material Versatility
| Material Category | Specific Materials | Key Characteristics |
|---|---|---|
| Stainless Steels | 304, 316, 303, 17-4PH | Corrosion resistance, strength |
| Alloy Steels | 4140, 4340, 1045, D2 | High strength, wear resistance |
| Aluminum Alloys | 6061, 7075, 2024 | Lightweight, good machinability |
| Copper Alloys | Brass C360, Bronze, Beryllium Copper | Conductivity properties |
| Engineering Plastics | POM, PA66, PEEK, PTFE | Chemical resistance, low friction |
| Exotic Alloys | Titanium, Inconel, Monel | High temperature, extreme environment performance |
Comprehensive Manufacturing Capabilities
- Primary Processes: CNC turning, CNC milling, drilling, boring, threading, grinding
- Secondary Operations: Deburring, chamfering, tapping, knurling, marking
- Heat Treatment: Annealing, quenching & tempering, case hardening, nitriding
- Surface Finishing: Anodizing (Type II/III), plating (Zn, Ni, Cr), passivation, powder coating, sandblasting
Technical Specifications
Machining Parameters
- Maximum Part Dimensions: Turning: Ø300mm * 500mm length; Milling: 800mm * 600mm * 500mm (larger available upon request)
- Production Volume: Prototype (1-50 pieces) to high-volume production (10,000+ units)
- Lead Times: Prototyping: 3-7 business days; Standard production: 10-20 business days; Expedited services available
Quality Assurance
- Incoming Material Inspection: Certification verification, spectroscopy analysis
- In-Process Control (IPQC): First article inspection, statistical process control
- Final Inspection (FQC): CMM measurement (up to 0.001mm accuracy), optical comparator for profile verification, surface roughness testing, hardness testing (Rockwell, Brinell, Vickers)
- Documentation: Material certifications, full inspection reports, compliance certificates
Service & Support
Custom Manufacturing Process
- Requirement Analysis: Part design review, material selection, production volume assessment
- Concept Design: Die layout, strip layout for progressive dies, feasibility study
- Detailed Design: 3D modeling, component detailing, interference checking
- Manufacturing Planning: CNC programming, electrode design, process sequencing
- Precision Manufacturing: Machining, heat treatment, assembly, fitting
- Testing & Validation: Die tryout, sample approval, process optimization
- Delivery & Training: Installation support, operator training, documentation
After-Sales Services
- Preventive Maintenance Programs: Scheduled inspection and maintenance contracts
- Repair & Refurbishment: Worn component replacement, surface renovation, design modifications
- Spare Parts Inventory: Common wear components kept in stock for quick delivery
- Technical Support: 24/7 emergency support for production-critical issues
- Performance Optimization: Die modification for increased speed or improved part quality
Technical Advantages
Engineering Expertise
- Design for Manufacturing (DFM): Optimization for reduced cycle time, improved part ejection, extended die life
- Standardization: Modular designs using standard components to reduce cost and lead time
- Innovative Solutions: Experience with multi-material molds, in-mold assembly, and hybrid processes
Manufacturing Excellence
- Advanced Equipment: State-of-the-art CNC, EDM, and grinding equipment with climate control
- Skilled Craftsmen: Toolmakers with 10-25 years experience in precision die making
- Process Control: Statistical process control throughout manufacturing
- Cleanroom Assembly: Critical assembly in controlled environments for contamination-sensitive applications
Frequently Asked Questions
Q: What is the typical lead time for a custom stamping die?
A: Lead times vary from 4-12 weeks depending on complexity. Progressive dies average 6-8 weeks, while simpler compound dies can be completed in 4-5 weeks.
Q: Do you provide sample parts before full die manufacturing?
A: Yes, we offer rapid prototyping using CNC machining or 3D printing to validate part design before committing to hard tooling.
Q: How do you ensure die longevity and maintenance?
A: We design with modular wear components, provide detailed maintenance manuals, and offer training on proper die setup and maintenance procedures.
Q: Can you work with international design standards?
A: Yes, we're experienced with ISO, DIN, JIS, and ASTM standards, and can accommodate both metric and imperial measurements.
Q: What file formats do you accept for die design?
A: We accept all major 3D formats including STEP, IGES, Parasolid, and native CAD files from UG, CATIA, SolidWorks, and Pro/E.
Q: Do you offer volume-based pricing for mold components?
A: Yes, we provide tiered pricing for standardized components ordered in quantity, with discounts available for annual supply agreements.
Contact Information
For custom die and mold component quotations, please provide:
- Part drawings or 3D models
- Annual production volume requirements
- Material specifications
- Existing tooling samples (if applicable)
- Press specifications (for stamping dies)
Engineering Response: Preliminary technical assessment within 48 hours of receiving complete specifications.
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Get in Touch
Have questions about our products or want to discuss a custom order? Our team is ready to help you.
Company
iMission Industry Co.,Ltd
Location
Blcok#2, No.36-8 Yingtai Road, Langkou Community, Dalang Street, Longhua District Shenzhen
Contact Person
Mady Gong